Effect of Y2O3 additions on low cement high alumina refractory castable

ABSTRACT The effect of adding yttria (Y2O3) up to 2 wt.% on low cement high alumina castable is studied. Castable compositions with self-flowing and vibratable consistency (distribution coefficients, q = 0.21 and 0.29) are prepared using commercial raw materials and processed as per the conventional processing route, cured at 110°C, and fired at 1000 and 1550°C. An increase in yttria content is found to improve the physical and mechanical properties of castables for all temperatures. Phase analysis confirms the formation of the yttrium aluminate phase, and microstructural evaluation at 1550°C indicates enhanced bonding between the matrix and aggregate phase resulting in better density and strength properties.