玉米壳(Zea Mays L.)和森比朗竹(Dendrocalamus Giganteus Munro)混合刨花板:粘合剂类型和颗粒组成的影响

K. W. Prasetiyo, D. Hermawan, Y. Hadi, Subyakto Subyakto, M. Firdaus, F. A. Syamani, L. Astari
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摘要

刨花板是由木材颗粒或其他木质纤维素材料添加粘合剂后压制而成的板材产品。由于木材作为刨花板工业的主要原料的减少,开发使用非木材生物质制造的刨花板变得非常重要。玉米壳(Zea mays L.)和森比朗竹(Dendrocalamus giganteus Munro)是一种木质纤维素生物质,具有作为混合刨花板可再生材料的潜力。本研究的目的是确定由玉米壳和森比朗竹颗粒制成的混合刨花板的适用性、粘合剂类型和颗粒组成对其物理力学性能的影响。所使用的粘合剂类型为粘合剂含量为10wt%的脲醛(UF)和酚醛(PF),并且玉米壳:Sembilang竹的组成设定为100∶0、75∶25、50∶50、25∶75、0∶100(%w/w)。混合刨花板的目标密度设定为0.80g/cm3。在130°C的UF和150°C的PF压机温度、10分钟和2.5MPa的热压压力下制造板材。结果表明,随着森比朗竹颗粒含量的增加,混合刨花板的性能得到改善。影响混合刨花板性能的因素依次为断裂模量(MOR)、弹性模量(MOE)、内粘结力(IB)和螺旋握力(SHP)。一般来说,混合刨花板粘结的PF胶粘剂比粘结的UF胶粘剂具有更好的性能。结果表明,在混合料中加入森比朗竹颗粒,可获得较好的混合刨花板性能。
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Hybrid Particleboard Made of Corn Husk (Zea Mays L.) and Sembilang Bamboo (Dendrocalamus Giganteus Munro): Effect of Adhesive Type and Particle Composition
Particleboard is a panel product made of wood particles or other lignocellulosic materials added with adhesive then pressed. The development of particleboard manufactured using non wood biomass has become important due to the decreased of wood as main raw material for the particleboard industry. Corn husk (Zea mays L.) and Sembilang bamboo (Dendrocalamus giganteus Munro) are lignocellulosic biomass that has  potential as  renewable materials for hybrid particleboard. The purposes of this study were to determine the suitability, the effect of adhesive type, and particle composition on physical and mechanical properties of hybrid particleboard made of corn husk and Sembilang bamboo particles. The adhesive types used were urea formaldehyde (UF) and phenol formaldehyde (PF) with 10 wt% adhesive content and the composition of corn husk : Sembilang bamboo was  set at 100 : 0, 75 : 25, 50 : 50, 25 : 75, 0 : 100 (% w/w). The target density of hybrid particleboard was set at 0.80 g/cm3. The boards were manufactured at 130 °C for UF and 150 °C for PF press temperature, 10 minutes and 2.5 MPa for the pressure of the hot press. The results showed that hybrid particleboard properties improved with increasing the amount of Sembilang bamboo particles in the board. Hybrid particleboard properties affected in ascending order were modulus of rupture (MOR), modulus of elasticity (MOE), internal bond (IB) and screw holding power (SHP). Generally, hybrid particleboard bonded PF adhesive has better properties than bonded UF adhesive. Results indicated that the addition of Sembilang bamboo particles in the mixture resulted in better properties of hybrid particleboard.
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