超声辅助铣削(UAM)和微量润滑(MQL)联合应用对Ti-6AL-4V切削力和表面粗糙度影响的实验研究

IF 2.7 4区 工程技术 Q2 ENGINEERING, MANUFACTURING Machining Science and Technology Pub Date : 2021-09-03 DOI:10.1080/10910344.2021.1971706
Ramazan Hakkı Namlu, B. L. Sadigh, S. E. Kilic
{"title":"超声辅助铣削(UAM)和微量润滑(MQL)联合应用对Ti-6AL-4V切削力和表面粗糙度影响的实验研究","authors":"Ramazan Hakkı Namlu, B. L. Sadigh, S. E. Kilic","doi":"10.1080/10910344.2021.1971706","DOIUrl":null,"url":null,"abstract":"Abstract Ti-6Al-4V is widely used in aerospace, medical and defense industries where materials with superior characteristics are needed. However, Ti-6Al-4V is categorized as a difficult-to-cut material, and machining of this alloy is highly challenging. Ultrasonic Assisted Milling (UAM) is a quite recent method to facilitate the machining of difficult-to-cut materials. This method has numerous advantages over the Conventional Milling (CM) method, such as reduced cutting forces and increased surface quality. Besides, Minimum Quantity Lubrication (MQL) is an alternative cooling method to enhance the process efficiency with respect to conventional cooling methods. Cutting force and surface roughness are essential measures to evaluate the cutting performance of a machining process. However, the simultaneous effects of implementing MQL and ultrasonic vibrations in milling operations are not much researched yet. In this study, the combined effects of UAM and MQL on cutting forces and surface roughness during the machining of Ti-6AL-4V are investigated. Results show that the combination of MQL and UAM enhances the cutting forces in rough cutting operations and the surface roughness in both finish and rough cutting operations significantly compared to conventional processes. Consequently, it is concluded that simultaneous implementation of UAM and MQL enhances overall cutting performance in end-milling operation of Ti-6Al-4V.","PeriodicalId":51109,"journal":{"name":"Machining Science and Technology","volume":"25 1","pages":"738 - 775"},"PeriodicalIF":2.7000,"publicationDate":"2021-09-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"6","resultStr":"{\"title\":\"An experimental investigation on the effects of combined application of ultrasonic assisted milling (UAM) and minimum quantity lubrication (MQL) on cutting forces and surface roughness of Ti-6AL-4V\",\"authors\":\"Ramazan Hakkı Namlu, B. L. Sadigh, S. E. Kilic\",\"doi\":\"10.1080/10910344.2021.1971706\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"Abstract Ti-6Al-4V is widely used in aerospace, medical and defense industries where materials with superior characteristics are needed. However, Ti-6Al-4V is categorized as a difficult-to-cut material, and machining of this alloy is highly challenging. Ultrasonic Assisted Milling (UAM) is a quite recent method to facilitate the machining of difficult-to-cut materials. This method has numerous advantages over the Conventional Milling (CM) method, such as reduced cutting forces and increased surface quality. Besides, Minimum Quantity Lubrication (MQL) is an alternative cooling method to enhance the process efficiency with respect to conventional cooling methods. Cutting force and surface roughness are essential measures to evaluate the cutting performance of a machining process. However, the simultaneous effects of implementing MQL and ultrasonic vibrations in milling operations are not much researched yet. In this study, the combined effects of UAM and MQL on cutting forces and surface roughness during the machining of Ti-6AL-4V are investigated. Results show that the combination of MQL and UAM enhances the cutting forces in rough cutting operations and the surface roughness in both finish and rough cutting operations significantly compared to conventional processes. Consequently, it is concluded that simultaneous implementation of UAM and MQL enhances overall cutting performance in end-milling operation of Ti-6Al-4V.\",\"PeriodicalId\":51109,\"journal\":{\"name\":\"Machining Science and Technology\",\"volume\":\"25 1\",\"pages\":\"738 - 775\"},\"PeriodicalIF\":2.7000,\"publicationDate\":\"2021-09-03\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"6\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Machining Science and Technology\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://doi.org/10.1080/10910344.2021.1971706\",\"RegionNum\":4,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"ENGINEERING, MANUFACTURING\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Machining Science and Technology","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.1080/10910344.2021.1971706","RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
引用次数: 6

摘要

摘要Ti-6Al-4V广泛应用于航空航天、医疗、国防等对材料性能要求较高的领域。然而,Ti-6Al-4V被归类为难以切割的材料,这种合金的加工极具挑战性。超声辅助铣削(UAM)是一种较新的方法,以促进难切削材料的加工。与传统铣削(CM)方法相比,该方法具有许多优点,例如减少切削力和提高表面质量。此外,最小量润滑(MQL)是一种替代冷却方法,以提高过程效率相对于传统的冷却方法。切削力和表面粗糙度是评价加工过程切削性能的重要指标。然而,在铣削作业中同时实施MQL和超声波振动的影响还没有太多的研究。研究了UAM和MQL对Ti-6AL-4V加工过程中切削力和表面粗糙度的综合影响。结果表明,与常规工艺相比,MQL和UAM的组合可显著提高粗切削加工的切削力和精加工和粗切削加工的表面粗糙度。综上所述,同时实施UAM和MQL可以提高Ti-6Al-4V立铣削时的整体切削性能。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
查看原文
分享 分享
微信好友 朋友圈 QQ好友 复制链接
本刊更多论文
An experimental investigation on the effects of combined application of ultrasonic assisted milling (UAM) and minimum quantity lubrication (MQL) on cutting forces and surface roughness of Ti-6AL-4V
Abstract Ti-6Al-4V is widely used in aerospace, medical and defense industries where materials with superior characteristics are needed. However, Ti-6Al-4V is categorized as a difficult-to-cut material, and machining of this alloy is highly challenging. Ultrasonic Assisted Milling (UAM) is a quite recent method to facilitate the machining of difficult-to-cut materials. This method has numerous advantages over the Conventional Milling (CM) method, such as reduced cutting forces and increased surface quality. Besides, Minimum Quantity Lubrication (MQL) is an alternative cooling method to enhance the process efficiency with respect to conventional cooling methods. Cutting force and surface roughness are essential measures to evaluate the cutting performance of a machining process. However, the simultaneous effects of implementing MQL and ultrasonic vibrations in milling operations are not much researched yet. In this study, the combined effects of UAM and MQL on cutting forces and surface roughness during the machining of Ti-6AL-4V are investigated. Results show that the combination of MQL and UAM enhances the cutting forces in rough cutting operations and the surface roughness in both finish and rough cutting operations significantly compared to conventional processes. Consequently, it is concluded that simultaneous implementation of UAM and MQL enhances overall cutting performance in end-milling operation of Ti-6Al-4V.
求助全文
通过发布文献求助,成功后即可免费获取论文全文。 去求助
来源期刊
Machining Science and Technology
Machining Science and Technology 工程技术-材料科学:综合
CiteScore
5.70
自引率
3.70%
发文量
18
审稿时长
6 months
期刊介绍: Machining Science and Technology publishes original scientific and technical papers and review articles on topics related to traditional and nontraditional machining processes performed on all materials—metals and advanced alloys, polymers, ceramics, composites, and biomaterials. Topics covered include: -machining performance of all materials, including lightweight materials- coated and special cutting tools: design and machining performance evaluation- predictive models for machining performance and optimization, including machining dynamics- measurement and analysis of machined surfaces- sustainable machining: dry, near-dry, or Minimum Quantity Lubrication (MQL) and cryogenic machining processes precision and micro/nano machining- design and implementation of in-process sensors for monitoring and control of machining performance- surface integrity in machining processes, including detection and characterization of machining damage- new and advanced abrasive machining processes: design and performance analysis- cutting fluids and special coolants/lubricants- nontraditional and hybrid machining processes, including EDM, ECM, laser and plasma-assisted machining, waterjet and abrasive waterjet machining
期刊最新文献
Investigation on the machining characteristics of AZ91 magnesium alloy using uncoated and CVD-diamond coated WC-Co inserts Combination of minimum quantity lubrication (MQL) with solid lubricant (SL): challenges, predictions and implications for sustainability Novel insights into conventional machining of metal additive manufactured components: a comprehensive review Numerical modeling of heat flux in ultrasonic-assisted grinding of difficult-to-cut materials with a pressurized lubrication system The performance of grooved turning tools under distinct cooling environments
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
已复制链接
已复制链接
快去分享给好友吧!
我知道了
×
扫码分享
扫码分享
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1