基于振动的预测故障分析基于深度学习算法的工业单体离心泵轴承密封失效和汽蚀

IF 0.6 Q3 ENGINEERING, MULTIDISCIPLINARY Jurnal Teknologi-Sciences & Engineering Pub Date : 2023-08-21 DOI:10.11113/jurnalteknologi.v85.20392
M. S, Duraivelu K
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引用次数: 0

摘要

工业整体式离心泵是旋转机械的关键部件,在制造操作中发挥着重要作用。关键部件必须处于适当的工作状态,行业才能继续运营。状态监测对于监测和分析设备状况至关重要。轴承故障、气蚀、叶轮损坏和其他问题在整体式离心泵中很常见。计算结果的传统程序已被证明耗时且困难。以规则的间隔,为有缺陷的泵收集时域振动信号。这些振动指标被评估为健康的、无缺陷的泵。为了获得准确度,将这些图像输入到高效的深度卷积神经网络(DCNN)中。本研究考察了外座圈轴承密封失效和气蚀两种类型的失效。视觉效果按照70:30的比例进行训练和评估。最后,DCNN架构的故障诊断准确率为99.07%。
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VIBRATION BASED PREDICTIVE FAULT ANALYSIS OF BEARING SEAL FAILURE AND CAVITATION ON INDUSTRIAL MONOBLOCK CENTRIFUGAL PUMP USING DEEP LEARNING ALGORITHM
Industrial monoblock centrifugal pumps are critical pieces of rotational machinery that play an important role in manufacturing operations. The critical components must be in proper working order for the industry to continue operating. State monitoring is essential for monitoring and analysing the condition of equipment. Bearing failure, cavitation, a broken impeller, and other issues are common in monoblock centrifugal pumps. Traditional procedures for calculating outcomes have been proven to be time-consuming and difficult. At regular intervals, time domain vibrational signals are collected for the defective pump. These vibrational indicators are evaluated to the healthy, defect-free pump. To acquire the accuracy, these images are fed into an efficient deep convolutional neural network (DCNN). This research examines two types of failures outer race bearing seal failure and cavitation. The visuals are trained and assessed in proportions of 70:30. Finally, the DCNN architecture's fault diagnosis accuracy is 99.07%.
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来源期刊
Jurnal Teknologi-Sciences & Engineering
Jurnal Teknologi-Sciences & Engineering ENGINEERING, MULTIDISCIPLINARY-
CiteScore
1.30
自引率
0.00%
发文量
96
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