Practical numerical method for erosion risk prediction on ship propellers

It is important to make predictions of cavitation-induced erosion risk on ship propellers in the design phase. Since a cavitation tunnel test on a propeller model coated by soft paint, that is, a standard experimental method for evaluating erosion risk, is costly and time-consuming, numerical methods are necessary for erosion risk predictions. DES is made for cavitating flows around the propeller with a numerically modelled hull wake at the inflow. After achieving a converged solution, an erosion risk index is computed in each cell connecting to the blade surface and accumulated over a propeller rotation. Cavitation simulations are made for two propellers designed for a single-screw ship, of which one showed an erosion indication and the other showed no indication after cavitation tunnel tests with soft paint coating. Three index formulations are compared with the experiment result. The high value region of Index 1 based on the potential energy density of collapsing bubbles corresponds better with the eroded spot indicated by partial and complete paint removals in the experiment than those of the other indices. The maximum value of Index 1 for the non-eroded propeller is lower by more than an order of magnitude than that for the eroded one, whereas the maximum values of the other indices are of the same order of magnitude for both propellers. The validation of Index 1 is in agreement with the criterion that the maximum index needs to be below 1,000 J/m3 for erosion-free propeller designs. The design evolution based on the erosion risk index and propulsive efficiency from CFD shows that it can be a practical tool for a quantitative evaluation of blade surface erosion risk in the propeller design phase.