金刚石磨料处理表面粗糙度轮廓的填充程度是影响其承载能力的因素

IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Journal of Superhard Materials Pub Date : 2023-07-19 DOI:10.3103/S1063457623030152
V. I. Lavrinenko
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引用次数: 0

摘要

众所周知,粗糙表面接触相互作用理论的基础是粗糙度参数,首先是参考轮廓曲线(本研究的重点)以及它与其他粗糙度参数的关系。结果表明,参考剖面的相对长度指数tp越大,其承载能力越强。也就是说,参考曲线上升越高,tp参数越大。例如,在20%或50% Rmax水平下,粗糙表面的填充程度越大,其承载能力越大。位于参考曲线下方的表面积表征了精加工材料填充粗糙表面的程度。结果表明,中等功率的等离子体效应一般在表面未熔化时对被处理表面有积极作用,使支撑表面有一定程度的有序和大幅度改善。熔融等离子体暴露使表面的微粗糙度高度和承载能力恶化。研究证明,在车轮中同时使用压实剂和金刚石颗粒,可以降低处理表面的粗糙度,并获得特定的微粗糙度轮廓,当形成所谓的“润滑袋”时,可以获得微轮廓填充程度增加和承载能力增加的表面。
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Degree of Filling of the Roughness Profile of the Surface Obtained by Diamond Abrasive Treatment as a Factor Affecting Its Bearing Capacity

It is known that the theory of contact interaction of rough surfaces is based on roughness parameters and, first of all, on the reference profile curve (on which this study is focused) and how it is related to other roughness parameters. It is shown that the greater index tp of the relative length of the reference profile, the greater the bearing capacity of such a surface. That is, the higher the reference curve rises, the greater the tp parameter. For example, at the level of 20 or 50% Rmax, the greater the degree of filling of the rough surface, the greater its bearing capacity. The surface area located below the reference curve characterizes the degree of filling of the rough surface with the finishing material. It is shown that the plasma effect of medium power generally has a positive effect on the treated surface when the surface has not yet melted, which leads to a certain degree of ordering and substantial improvement of the supporting surface. Plasma exposure with melting worsens both the microroughness height and the bearing capacity of the surface. It is proved that the simultaneous use of compacts and diamond grains in wheels allows one to achieve a decrease in the roughness of the treated surface and to obtain the specific microroughness profile, in which a surface with the increased degree of microprofile filling and the increased bearing capacity is obtained, when so-called “lubricant pockets” are formed.

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来源期刊
Journal of Superhard Materials
Journal of Superhard Materials MATERIALS SCIENCE, MULTIDISCIPLINARY-
CiteScore
1.80
自引率
66.70%
发文量
26
审稿时长
2 months
期刊介绍: Journal of Superhard Materials presents up-to-date results of basic and applied research on production, properties, and applications of superhard materials and related tools. It publishes the results of fundamental research on physicochemical processes of forming and growth of single-crystal, polycrystalline, and dispersed materials, diamond and diamond-like films; developments of methods for spontaneous and controlled synthesis of superhard materials and methods for static, explosive and epitaxial synthesis. The focus of the journal is large single crystals of synthetic diamonds; elite grinding powders and micron powders of synthetic diamonds and cubic boron nitride; polycrystalline and composite superhard materials based on diamond and cubic boron nitride; diamond and carbide tools for highly efficient metal-working, boring, stone-working, coal mining and geological exploration; articles of ceramic; polishing pastes for high-precision optics; precision lathes for diamond turning; technologies of precise machining of metals, glass, and ceramics. The journal covers all fundamental and technological aspects of synthesis, characterization, properties, devices and applications of these materials. The journal welcomes manuscripts from all countries in the English language.
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