Real-time fabrication analysis: a method for evaluating fabrication constraints of complex concrete shapes

This paper presents a framework for an analysis method and computational tool, which evaluates the fabrication parameters of complex geometries. The suggested method predicts the feasibility, material use, and machining time required for fabricating the moulds for these geometries. It achieves this by interrogating geometric properties instead of the traditional machining simulations. Using the algorithms developed in this research, the method can provide real time evaluation of computer-controlled mould fabrication techniques such as cutting and assembling sheet materials, multi-axis milling of volumetric material, and robotic hot wire cutting. In the paper, we describe the mathematical basis of the suggested method. We demonstrate how the method provides real-time visual feedback for designers and allows them to adjust their design according to fabrication constraints in the early design stages. Using architectural case studies, we show how the analysis results provide precise cost estimates and help minimize fabrication resources in manual or automatic fabrication optimization processes.