E690船用钢激光锻造耦合电弧焊新工艺研究

IF 3.4 4区 工程技术 Q1 ENGINEERING, MECHANICAL Rapid Prototyping Journal Pub Date : 2023-05-02 DOI:10.1108/rpj-10-2022-0345
Wenlong Cai, Yongkang Zhang, Jianhang Liu
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引用次数: 0

摘要

目的减少电弧焊中的裂纹、气孔和未熔缺陷,改善焊缝的结晶组织,细化焊缝晶粒,提高力学性能。实验以E690船用钢为研究对象,采用激光锻造耦合电弧焊新工艺方法。焊接对比试验。实验表明,“V”型坡口弧焊工艺熔面积较大,但存在气孔,电弧电流为168 a,电弧电压为28 V,焊接速度为600 mm/min。从拉伸试验中可以看出,耦合焊接工艺的抗拉强度和屈服强度最高,分别为872 MPa和692 MPa,断裂伸长率为29.29%。单束激光锻造耦合电弧焊工艺的激光与焊丝距离为6 ~ 8mm,激光波长为1064 nm,熔接率最高。显微硬度测试表明,焊接区单光束激光锻造的平均硬度为487.54 HV,比电弧焊高10.30%。熔合区的平均硬度为788.08 HV,比电弧焊高14.52%。实验的独创性:提出了一种海上锻钢耦合电弧修复的新工艺方法;采用了单束短脉冲激光、双束短脉冲激光与弧焊同时耦合的新工艺方法;获得了脉冲激光和电弧复合修复对E690海钢焊缝气孔率和熔合的影响。
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Research on new technology of laser forging coupled arc welding of E690 marine steel
Purpose The purpose of this study is to reduce the cracks, pores and unfused defects in arc welding, improve the crystalline structure of the weld, refine its grains and improve the mechanical properties. Design/methodology/approach Taking E690 marine steel as the research object, the experiment adopts a new process method of laser forging coupled arc welding. Welding for comparative experiments. Experiments show that the “V”-shaped groove arc welding process has a larger fusion area, but has pores, the arc current is 168 A, the arc voltage is 28 V and the welding speed is 600 mm/min. Findings It can be seen from tensile tests that the coupling welding process has the highest tensile strength and yield strength, 872 MPa and 692 MPa, respectively, and the fracture elongation is 29.29%. The single-beam laser forging coupled arc welding process has a distance of laser and wire of 6–8 mm, a laser wavelength of 1,064 nm and the highest weld fusion ratio. The microhardness test shows that the average hardness of single-beam laser forging in the weld zone is 487.54 HV, which is 10.30% higher than that of arc welding. The average hardness in the fusion zone is 788.08 HV, which is 14.52% higher than that of the arc welding process. Originality/value The originality of the experiment: proposed a new process method of coupling arc repair for offshore steel forging; adopted a new process method of simultaneous coupling of single-beam short-pulse laser, double-beam short-pulse laser and arc welding; and obtained effect of pulsed laser and arc composite repair on porosity and fusion of E690 marine steel welds.
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来源期刊
Rapid Prototyping Journal
Rapid Prototyping Journal 工程技术-材料科学:综合
CiteScore
8.30
自引率
10.30%
发文量
137
审稿时长
4.6 months
期刊介绍: Rapid Prototyping Journal concentrates on development in a manufacturing environment but covers applications in other areas, such as medicine and construction. All papers published in this field are scattered over a wide range of international publications, none of which actually specializes in this particular discipline, this journal is a vital resource for anyone involved in additive manufacturing. It draws together important refereed papers on all aspects of AM from distinguished sources all over the world, to give a truly international perspective on this dynamic and exciting area. -Benchmarking – certification and qualification in AM- Mass customisation in AM- Design for AM- Materials aspects- Reviews of processes/applications- CAD and other software aspects- Enhancement of existing processes- Integration with design process- Management implications- New AM processes- Novel applications of AM parts- AM for tooling- Medical applications- Reverse engineering in relation to AM- Additive & Subtractive hybrid manufacturing- Industrialisation
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