Yuhan Ding , Bo Zhang , Chen Shen , Nannan Chen , Jusha Ma , Kanglong Wu , Yi Wei , Lin Wang , Bin Qian , Xueming Hua
{"title":"平行间隙电阻焊镀银Kovar互连器与镀银铜绞线的连接机理","authors":"Yuhan Ding , Bo Zhang , Chen Shen , Nannan Chen , Jusha Ma , Kanglong Wu , Yi Wei , Lin Wang , Bin Qian , Xueming Hua","doi":"10.1016/j.mlblux.2023.100209","DOIUrl":null,"url":null,"abstract":"<div><p>A space solar array includes GaAs solar cell, interconnector, and stranded Cu wire. Due to the preferential high working efficiency, the assembly of solar array is mostly performed using parallel gap resistance welding (PGRW). Since strengthening of the PGRW joints is the key to further extend service life of solar array, it is necessary to elucidate joining mechanism of each connection. In the present research, to clarify the controversy over PGRW joining mechanism between Ag-plated Kovar interconnector and stranded Ag-plated Cu wire, various advanced material characterization methods are conducted to joining interfaces. Experimental results confirm that, in addition to the known Ag/Cu eutectic interface, solid evidence of metallurgy bonding is also found in Cu/Cu interface. Such finding has significant implication for further enlarge the PGRW process window and produce stronger joints.</p></div>","PeriodicalId":18245,"journal":{"name":"Materials Letters: X","volume":null,"pages":null},"PeriodicalIF":2.2000,"publicationDate":"2023-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Joining mechanism of connection between Ag-plated Kovar interconnector and stranded Ag-plated Cu wire produced via parallel gap resistance welding\",\"authors\":\"Yuhan Ding , Bo Zhang , Chen Shen , Nannan Chen , Jusha Ma , Kanglong Wu , Yi Wei , Lin Wang , Bin Qian , Xueming Hua\",\"doi\":\"10.1016/j.mlblux.2023.100209\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>A space solar array includes GaAs solar cell, interconnector, and stranded Cu wire. Due to the preferential high working efficiency, the assembly of solar array is mostly performed using parallel gap resistance welding (PGRW). Since strengthening of the PGRW joints is the key to further extend service life of solar array, it is necessary to elucidate joining mechanism of each connection. In the present research, to clarify the controversy over PGRW joining mechanism between Ag-plated Kovar interconnector and stranded Ag-plated Cu wire, various advanced material characterization methods are conducted to joining interfaces. Experimental results confirm that, in addition to the known Ag/Cu eutectic interface, solid evidence of metallurgy bonding is also found in Cu/Cu interface. Such finding has significant implication for further enlarge the PGRW process window and produce stronger joints.</p></div>\",\"PeriodicalId\":18245,\"journal\":{\"name\":\"Materials Letters: X\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":2.2000,\"publicationDate\":\"2023-09-01\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Materials Letters: X\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S2590150823000297\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"MATERIALS SCIENCE, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Materials Letters: X","FirstCategoryId":"1085","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2590150823000297","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
Joining mechanism of connection between Ag-plated Kovar interconnector and stranded Ag-plated Cu wire produced via parallel gap resistance welding
A space solar array includes GaAs solar cell, interconnector, and stranded Cu wire. Due to the preferential high working efficiency, the assembly of solar array is mostly performed using parallel gap resistance welding (PGRW). Since strengthening of the PGRW joints is the key to further extend service life of solar array, it is necessary to elucidate joining mechanism of each connection. In the present research, to clarify the controversy over PGRW joining mechanism between Ag-plated Kovar interconnector and stranded Ag-plated Cu wire, various advanced material characterization methods are conducted to joining interfaces. Experimental results confirm that, in addition to the known Ag/Cu eutectic interface, solid evidence of metallurgy bonding is also found in Cu/Cu interface. Such finding has significant implication for further enlarge the PGRW process window and produce stronger joints.
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