Flexible and electrically robust graphene-based nanocomposite paper with hierarchical microstructures for multifunctional wearable devices

Multifunctional and flexible wearable devices play a crucial role in a wide range of applications, such as heath monitoring, intelligent skins, and human-machine interactions. Developing flexible and conductive materials for multifunctional wearable devices with low-cost and high efficiency methods are highly desirable. Here, a conductive graphene/microsphere/bamboo fiber (GMB) nanocomposite paper with hierarchical surface microstructures is successfully fabricated through a simple vacuum-assisted filtration followed by thermo-foaming process. The as-prepared microstructured GMB nanocomposite paper exhibits not only a high volume electrical conductivity of ∼45 ​S/m but also an excellent electrical stability (i.e., relative changes in resistance are less than 3% under stretching, folding, and compressing loadings) due to its unique structure features. With this microstructured nanocomposite paper as active sensing layer, microstructured pressure sensors with a high sensitivity (−4 ​kPa⁻¹), a wide sensing range (0–5 ​kPa), and a rapid response time (about 140 ​ms) are realized. In addition, benefitting from the outstanding electrical stability and mechanical flexibility, the microstructured nanocomposite paper is further demonstrated as a low-voltage Joule heating device. The surface temperature of the microstructured nanocomposite paper rapidly reaches over 80 ​°C when applying a relatively low voltage of 7 ​V, indicating its potential in human thermotherapy and thermal management.