N. Barrett, S. Mitra, H. Doostmohammadi, Damien O’dea, P. Zulli, S. Chew, T. Honeyands
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Development of softening and melting testing conditions simulating blast furnace operation with hydrogen injection
ABSTRACT Softening and Melting (S&M) experiments have evolved alongside the blast furnace as a crucial tool for burden characterisation and optimisation. Modern blast furnaces derive a base load of hydrogen from various sources. However, with hydrogen-enrichment of the blast furnace being considered to mitigate emissions, new S&M test conditions are required. In this study, a 2-D axisymmetric CFD model is used to simulate the internal conditions of a modern blast furnace operation, and a future operation with tuyere level hydrogen injection. The model results are used to guide the development of novel S&M test conditions, inclusive of H2, H2O, CO, CO2 and N2. The maximum hydrogen concentration under hydrogen enrichment was 20%, with the hydrogenous fraction of the gas primarily replacing nitrogen. A particular focus was given to the importance of including water vapour in the inlet gas, andits impact on reactions occurring in the S&M test.
期刊介绍:
Ironmaking & Steelmaking: Processes, Products and Applications monitors international technological advances in the industry with a strong element of engineering and product related material. First class refereed papers from the international iron and steel community cover all stages of the process, from ironmaking and its attendant technologies, through casting and steelmaking, to rolling, forming and delivery of the product, including monitoring, quality assurance and environmental issues. The journal also carries research profiles, features on technological and industry developments and expert reviews on major conferences.