生产过程中模具套的磨损

T. Lysenko, D. Vasylyev, O. Smirnov
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引用次数: 0

摘要

本文介绍了在工业环境中对分段连铸机(CCM)模套的损伤和磨损进行研究的结果。通常,磨损发生在距离拐角最远的宽墙底部。通过缸套浇注的钢量不可避免地会对其产生强烈的热和机械影响。其内部工作表面的几何形状会逐渐发生变化,从而导致连铸坯的质量下降,在一定数量的熔体后,套筒不得不停止使用。衬管失效的原因可能不同,并取决于许多因素。本文介绍了几种具有不同工作腔的套筒。将所有袖子分为3组,并对其几何和翘曲的变化进行研究。MCS-3000的侵蚀区域是铬涂层对铜基体的粘合强度不足。侵蚀破坏区域与深层风险有关,深层风险穿透内衬的涂层和基材。也有可能将深壳的外观与粗糙的边缘、形状接近圆形以及违反技术联系起来。反过来,当使用由“Kobelco”制造的多层套筒时,780的耐久性加热,套筒角部区域均匀磨损,文章作者没有观察到套筒边缘的磨损。这些套筒在连续铸造过程中没有明显干扰,并显示出预期的高耐久性。因此,得出的结论是,根据该技术,有可能显著增加衬管的资源。而且,除了直接的工艺过程外,人员也扮演着重要的角色,他们的疏忽也决定了衬垫的使用寿命。
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Wear of the mold sleeve during operation in production
This paper presents the results of a study of the damageability and wear of mold sleeves of a section continuous casting ma-chine (CCM) when casting in an industrial environment. Typically, wear occurs at the bottom of the wide wall at the farthest from the corners. The amount of steel poured through the mold liner inevitably has an intense thermal and mechanical effect on it. And gradually the geometry of its inner working surface changes, as a result of which the quality of the continuously cast billet deteriorates and after a certain number of melts the sleeve has to be taken out of service. The reasons for the failure of a liner can be dif- ferent and depend on a number of factors. The this article several types of sleeves with different of the working cavity. All sleeves divided into 3 groups and the change in geometric and warpage of the studied. MCS-3000 of areas of erosion is the insufficient adhesion strength of the chrome coating to the copper base. The areas of erosional destruction are associated with deep risks that penetrate deeply through the coating and the base material of the liner. It is also possible to associate the appearance of deep shells with ragged edges, close in shape to a circle, with violations of technology. In turn, when using a multilayer sleeve manufactured by "Kobelco", the durability of 780 heats, with uniform wear of the corner regions in the sleeve, authors of the article did not observe wear on the edges of the sleeve. These sleeves were operated without visible disturbances in the continuous casting process and showed an expected high durability. Thus, it was concluded that, subject to the technology, it is possible to significantly increase the resource of the liners. And also, in addition to the direct technological process, the personnel play an important role, on whose negligence the service life of the liners also depends.
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审稿时长
8 weeks
期刊最新文献
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