Comparison of different adhesively-bonded joint types for mechanical structures

Adhesively-bonded joints are widely used to join structural components. The most common joint types are single-lap joints (SLJ), double-lap joints (DLJ), stepped-lap joints and scarf joints. Several factors influence the behaviour and strength of an adhesive joint, namely the type of adhesive (brittle or ductile, strong or weak) and joint geometry. One of the most important parameters that affects the joint strength is the overlap length (L_O). A comparative study that involves several joint geometries and uses adhesives with different characteristics was carried out to check which type of adhesive is most suitable for a particular joint geometry. For this purpose, SLJ, DLJ, stepped-lap joints and scarf joints were chosen for testing with three adhesives. The experimental results were compared with numerical results obtained from Abaqus^? using an integrated cohesive zone modelling module. Initially, a stress analysis was carried out to compare the different joint geometries. With this work, it was concluded that the optimal joint type significantly depends on the type of adhesive used, such that less strong and ductile adhesives are more suitable for joint geometries that exhibit large stress variations, while stronger but more brittle adhesives are recommended for joint geometries with more uniform stresses.