The Effect of Impeller Tip Clearance on the Performance of a MGT Mixed Flow Compressor Stage Fitted with a Crossover Diffuser

Mixed flow compressor stage designs are becoming increasingly popular for use in Micro Gas Turbine (MGT) engines. Due to manufacturing constraints and structural considerations, such compressors typically feature unshrouded impeller designs. A numeric investigation of the effect of impeller-shroud tip clearance on the performance of a MGT mixed flow compressor stage fitted with a crossover diffuser is presented. Three baseline test compressors are designed using an in-house-developed application based on one-dimensional mean line theory. These cover a wide range of design mass flow rates, design speeds, and impeller meridional exit (mixed flow) angles. The performance of each of the test compressors are evaluated at an impeller-shroud tip clearance of 0.1 mm, 0.3 mm, and 0.6 mm. Commercial CFD software is used to verify the performance results of the various test compressor configurations. It is found that an increase in impeller tip clearance negatively impacts both compressor performance (total-to-total pressure ratio and efficiency) and choke margin. Conversely, stall margin increases with an increase in impeller tip clearance.