Application of numerical modelling for prediction of the influence of power density on microwave-assisted breakage

The influence of electric field strength on the microwave treatment of ore is elucidated. The ore consisted of a microwave-absorbing mineral in a low-absorbing matrix, and the influence of electric field strength was assessed by numerical simulation. Simulations were undertaken using finite difference modelling techniques for a theoretical 15×30 mm sample of calcite host rock containing 10 vol.%, 1-mm² particles of pyrite. The simulations modelled the microwave heating, thermal conduction, expansion, thermally induced fracturing and strain softening and, finally, uniaxial compressive strength to predict the effect of microwave heating on the strength of the ore material. Standard correlations were then used to develop specific comminution energy verses t₁₀ relationships for the treated and nontreated samples. It is shown that microwave power density is vital to the fracturing of the rock, and it is suggested that by utilising high power densities, the microwave fracturing of rock to reduce grinding energy requirements may be economically viable.