基于单神经元 PID 的零件数控加工变形抑制方法

Tinghong Ma, Yajun Han, Huilan Li
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引用次数: 0

摘要

数控加工实现了机床的数字信息自动控制,是当今机械制造业广泛应用的一项先进技术。在零件的数控车床加工过程中,薄壁工件由于刚性差、壁厚较薄,容易产生变形。因此,有必要研究数控零件的变形抑制问题。通过将模糊控制与单神经元 PID 相结合,并引入快速非支配排序遗传算法,对薄壁工件铣削参数进行了优化。结果表明,模糊控制的神经元 PID 算法在有干扰或无干扰的环境下均无过冲现象,响应速度快,抗干扰能力强。在案例验证中,模糊神经元 PID 控制的切削力能快速达到参考值 240 N 并保持稳定。去除率在 8000-12000 范围内波动较小。在保持恒定切削力的同时,提高了金属去除率,从而抑制了零件的加工变形。同时,引入的快速非支配排序遗传算法可将最大转速提高到 10486.5,每齿最大进给率从 0.075 提高到 0.112,转速提高近一倍,有效提高了加工质量,为数控加工系统的稳定控制提供了技术参考,为抑制零件变形提供了新的思路和方法。
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Single neuron PID based method for deformation suppression during CNC machining of parts

CNC machining realizes the automatic control of machine tools with digital information, which is an advanced technology widely used in today's machinery manufacturing industry. In the process of NC lathe machining of parts, thin-walled workpieces are prone to deformation due to poor rigidity and thinner wall thickness. Therefore, it is necessary to study the deformation suppression of NC parts. By combining fuzzy control with single neuron PID and introducing fast non dominated sorting genetic algorithm, the parameters of thin-walled workpiece milling are optimized. The results show that the neuron PID algorithm of fuzzy control has no overshoot in the environment with or without interference, and has fast response speed and strong anti-interference ability. In the case verification, the cutting force controlled by fuzzy neuron PID can quickly reach the reference 240 N and remain stable. The removal rate fluctuates less in the range of 8000–12,000. It can improve the metal removal rate while maintaining a constant cutting force, so as to restrain the machining deformation of parts. At the same time, the introduced fast non dominated sorting genetic algorithm can increase the maximum rotational speed to 10,486.5, the maximum feed rate per tooth from 0.075 to 0.112, and the rotational speed is nearly doubled, effectively improving the processing quality, providing a technical reference for the stable control of the NC machining system, and providing a new idea and method for part deformation suppression.

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