使用PT. XYZ的OEE设备效果对手工切割和自动机器性能的分析

Nurul Hidayatul Ummah, Said Salim Dahda
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引用次数: 2

摘要

由于不时的快速发展,目前制造业的竞争越来越激烈。工具或机器作为操作的辅助因素的使用是工业世界中不可分割的。因此,发动机性能是一个必须考虑的因素。随着时间的推移,机器的性能将因年龄、维护和人力资源经验不足而下降。为了提高性能(有效性)以获得生产率,研究人员可以计算手动和自动(CNC)切割机的性能有效性水平。通过使用OEE(整体设备效率)方法进行测量。综合可用性(Availability, A)、性能效率(Performance Efficiency, P)和产品质量(Product Quality, R)三个方面对OEE方法的度量步骤进行了分析。基于OEE的优势,进一步分析了六大损失的计算。其中,切割自动化(CNC)机的整体设备效率(Overall Equipment Effectiveness, OEE)值为73.24%,手动切割机为55.32%。两台机器都没有达到理想的OEE性能值85%。而六大损耗的计算结果得到了较大的数值,并影响了两种机器的有效性,要尽量减少的是击穿损耗因子,设置和调整损耗和缺陷损耗过程。因此,需要持续和定期的改进,以保持机器的有效性和提高生产率。关键词:机器性能,整体设备效率(OEE),六大损耗,生产率,自动(CNC)和手动切割机。
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Analisis Efektifitas Kinerja Mesin Cutting Manual Dan Otomatis Menggunakan Metode OEE (Overall Equipment Effectiveness ) Di PT. XYZ
Competition in the manufacturing industry is currently getting tougher due to rapid developments from time to time. The use of tools or machines as a supporting factor for the operation is something that cannot be separated in the industrial world. Therefore, engine performance is a factor that must be considered. Over time, machine performance will decline due to age, maintenance and minimal experience of human resources. In improving performance (effectiveness) to obtain productivity, researchers can calculate the level of performance effectiveness of manual and automatic (CNC) cutting machines. By measuring using the OEE (Overall Equipment Effectiveness) method. The steps in measuring the OEE method are carried out by taking into account Availability (A), Performance Efficiency (P) and Product Quality (R). Based on the advantages of OEE, further analysis of the calculation of Six big losses is carried out. Where the Overall Equipment Effectiveness (OEE) value of the Cutting Automatice (CNC) machine is 73.24% while the manual cutting machine is 55.32%. Both machines have not met the ideal OEE performance value of 85%. While the results of the calculation of Six big losses obtained a large value and affect the effectiveness of the two machines to be minimized is the Breakdown loss factor, Setup and Adjustment Loss and Defect Loss Process. So that continuous and periodic improvements are needed to maintain the effectiveness of both machines and increase productivity. Keywords : Machine performance, Overall Equipment Effectiveness (OEE), Six Big Losses, productivity and automatic (CNC) and manual cutting machines.
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