用前期两阶段压实、塑化和面团加热在压室中成型面食的技术和流变基础

V. Grudanov, A. B. Torgan, V. Barsukov
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引用次数: 0

摘要

意大利面压机设计现代化的有效方向之一是在模具前的预基质空间和基质井中安装特殊的锥形和圆柱形插入件,像文丘里管一样,具有狭窄区域(收敛),扩展(发散)和位于它们之间的圆柱形路径。然而,与面食压机相关的这种成型工具现代化方法的流变学方面尚未研究,结构元件计算和设计的建议尚未开发。所有这些都是该方法在工程和工业实践中应用的重大障碍。研究目的是建立会聚-发散嵌套锥形-圆柱形通道中面筋流动的流变学模型,并利用该模型评估结构尺寸和流变学特性对面筋流动阻力的影响。面食面团被认为是一种流变复杂的非线性粘性塑性材料。在技术计算中忽略抗剪强度的贡献,采用奥斯瓦尔德-德-维尔幂律方程进行流变分析。所获得的解析依赖关系使计算收敛-发散式插片及其元件的压降成为可能。通过数值模拟,得到了插片结构元件尺寸和面食流变参数对面食粘性流动阻力影响的计算数据。所得结果可为实验室和工业压面机的会聚-发散刀片的设计提供工程和工艺计算的基础。
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Technological and rheological bases for molding pasta in press houses with preliminary two-stage compaction, plasticization and warming of dough
One of efficient directions for pasta press designs modernization is installation of special conical-andcylindrical inserts in the pre-matrix space and matrix wells in front of the dies having, like Venturi tubes, narrowing zones (convergent), expansion (divergent) and a cylindrical path located between them. However, rheological aspects of such method of forming tool modernizing in relation to pasta presses have not been studied, recommendations for structural elements calculation and design have not been developed. All this is a significant obstacle for using the method in engineering and industrial practice. The research purpose is to develop rheological models the pasta dough flow in the conical-cylindrical channels of convergent-divergent inserts and to evaluate with their help the impact of structural dimensions and rheological properties on resistance to pasta dough flow. Pasta dough was considered as a rheological complex nonlinearly viscous plastic material. In technical calculations contribution of shear strength was neglected and a rheological analysis was performed using the Oswald-de-Ville power law equation. Analytical dependences obtained make it possible to calculate the pressure drops in the convergent-divergent insert and its elements. Numerical modeling was performed and calculated data were obtained regarding the impact of dimensions of structural elements of the insert and rheological parameters of pasta dough on its resistance to viscous flow. The results obtained can form the basis of engineering and technological calculations in design of convergent-divergent inserts for laboratory and industrial pasta presses.
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