辉光放电强化刀具的自动效能控制系统

V. Logvin, T. Karlova
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The application of computer systems is for the simulation of real production object operation with the purpose of quality and effectiveness increase in these objects control as a method of investigations consisting in operation computer imitation of a tool house equipped with plasma-generators of a glow discharge both at separate stages of processing and in the course of the whole industrial process. \nIt will allow developing an optimum system of quality control of engineering processes for processing a wide range of tools with different profiles and tool materials in plasma-generators of a glow discharge. The essence of a modeling method consists in the development of such algorithms and programs which imitate the behavior of the tool house equipped with plasma-generators of a glow discharge its properties necessary for investigations, amount and field of technological parameter changes \nInvestigation results. Plasma formed in consequence of explosive emission has in its structure the whole essential spectrum of ions for the formation of specified physical-mechanical properties on working surfaces of tools under strengthening. It contributes to the formation of the essential structure of bombarding ion flow with the wide range of frequencies and energy. The state and value of the layer strengthened located under an oxide film and formed at the stage of previous working operations at manufacturing tools and their working parts. This layer is characterized with the increased density of dislocations in depth and micro-crack presence not only within grains but between them. The uniformity of force impact depending upon current strength stability in a discharge and voltage upon electrodes in the plasma-generator is to be adjusted at constant pressure by the rate of technological environment pumping through a plasma-generator. \nConclusions. The application of some quickly reset plasma-generators in tool production ensures work effectiveness increase of the tool house at the expense of optimization of tool machining in different engineering processes and with different time duration carrying out pre-production operations in the course of the plasma-generators operation and carrying out their charging from the automated area of waiting. 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引用次数: 0

摘要

工作目的在于提高工具库工程过程控制的有效性和质量,确保在辉光放电等离子体发生器中加强各种不同的工具和工具材料。调查方法。计算机系统的应用是为了模拟真实的生产对象的操作,目的是提高这些对象的质量和有效性,控制作为一种研究方法,包括在加工的各个阶段和整个工业过程中装备有辉光放电等离子体发生器的工具房的操作计算机模拟。它将允许开发一个工程过程质量控制的最佳系统,用于在辉光放电等离子体发生器中加工具有不同轮廓和工具材料的各种工具。建模方法的本质在于开发这样的算法和程序,这些算法和程序模拟装有辉光放电等离子体发生器的工具房的行为,其特性是研究所需的,技术参数变化的数量和领域。由爆炸发射形成的等离子体在其结构中具有在强化的工具工作表面形成特定物理机械性能所需的全部离子谱。它有助于形成具有宽频率和宽能量范围的轰击离子流的基本结构。强化层的状态和价值位于氧化膜下,是在制造工具及其工作部件的先前工作操作阶段形成的。该层的特点是深度位错密度增加,不仅在晶粒内部而且在晶粒之间都存在微裂纹。力冲击的均匀性取决于电流强度、放电稳定性和等离子体发生器中电极上的电压,在恒定压力下,通过等离子体发生器泵送的技术环境的速率来调节。结论。一些快速复位等离子体发生器在刀具生产中的应用,以保证刀具库工作效率的提高为代价,牺牲了不同工程工艺和不同时间间隔的刀具加工优化,在等离子体发生器运行过程中进行预生产操作,并从自动化等待区进行充电。针对不同阶段等离子体冲击、持续时间和实现顺序不同的辉光放电等离子体发生器,建立了不同阶段辉光放电过程中工具室工作效率和质量控制与管理自动化系统,开发了仿真算法,实现了对工具室设备的优化。辉光放电等离子体发生器工作效率和质量的自动化控制和管理系统的开发,使不同形状的加工工具具有快速反应过程的阶段序列的优化形成,确保相邻层形成特定的性能,满足自动化技术环境的要求。
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AUTOMATED EFFECTIVENESS CONTROL SYSTEM OF TOOL HOUSE FOR TOOL STRENGTHENING IN GLOW DISCHARGE
The work purpose consists in the increase of effectiveness and quality in the engineering process control of the tool house ensuring strengthening a wide range of different tools and tool materials in plasma-generators of a glow discharge. Investigation methods. The application of computer systems is for the simulation of real production object operation with the purpose of quality and effectiveness increase in these objects control as a method of investigations consisting in operation computer imitation of a tool house equipped with plasma-generators of a glow discharge both at separate stages of processing and in the course of the whole industrial process. It will allow developing an optimum system of quality control of engineering processes for processing a wide range of tools with different profiles and tool materials in plasma-generators of a glow discharge. The essence of a modeling method consists in the development of such algorithms and programs which imitate the behavior of the tool house equipped with plasma-generators of a glow discharge its properties necessary for investigations, amount and field of technological parameter changes Investigation results. Plasma formed in consequence of explosive emission has in its structure the whole essential spectrum of ions for the formation of specified physical-mechanical properties on working surfaces of tools under strengthening. It contributes to the formation of the essential structure of bombarding ion flow with the wide range of frequencies and energy. The state and value of the layer strengthened located under an oxide film and formed at the stage of previous working operations at manufacturing tools and their working parts. This layer is characterized with the increased density of dislocations in depth and micro-crack presence not only within grains but between them. The uniformity of force impact depending upon current strength stability in a discharge and voltage upon electrodes in the plasma-generator is to be adjusted at constant pressure by the rate of technological environment pumping through a plasma-generator. Conclusions. The application of some quickly reset plasma-generators in tool production ensures work effectiveness increase of the tool house at the expense of optimization of tool machining in different engineering processes and with different time duration carrying out pre-production operations in the course of the plasma-generators operation and carrying out their charging from the automated area of waiting. The simulation algorithm developed at the formation of the automated system for control and management of effectiveness and quality in tool house work in different tool strengthening in plasma-generators of a glow discharge with stages different in character of plasma impact, duration and sequence of their realization allowed optimizing tool house equipment. The development of the automated system for control and management of effectiveness and quality of the working operation of plasma-generators of a glow discharge allowed optimizing the formation of the stage sequence with quick-acting processes during processing tools with different shape ensuring the formation of specified properties in neighboring layers which meets the requirements of automated technological environment.
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