用RSM法优化MONEL 400与AISI 304异种焊缝TIG焊接参数

J. S. Gill, S. Jolly, C. S. Kalra
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摘要

在本实验研究中,利用统计软件Design Expert (DX-6),尝试基于响应面法(RSM)对MONEL 400和AISI 304异种焊缝的焊接工艺参数进行建模和优化。通过焊接电流、接头V形坡角、焊条材料、焊条直径、焊接速度等5个独立输入参数,探讨对接头硬度和疲劳强度的影响。利用实验数据建立了回归方程和方差分析,绘制了工艺变量对反应特性的影响曲线。焊接接头硬度和疲劳强度的多响应特性最佳设置为:焊接电流124安培、接头角度35 0、焊条直径0.52、焊条MONEL 400、焊接速度3.40 mm/sec。
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Multi Response Optimization TIG welding parameters for dissimilar weld of MONEL 400 and AISI 304 using RSM
In this experimental study, attempts have been made to model and optimize welding process parameters for welding dissimilar weld of MONEL 400 and AISI 304 based on Response Surface Methodology (RSM) by using statistical software, Design Expert (DX-6). Five independent input parameters, viz., welding current, V grove angle of joint, filler rod material, filler rod diameter and welding speed were performed to explore the influence on hardness and fatigue strength of joint. The regression equation, and ANOVA was developed using the experimental data and graphs were plotted to investigate the effect of process variables on response characteristics. Optimal setting for multi response characteristics means for both hardness and fatigue strength of welding joint are 124 amp welding current, 35 0 joint angle, 0.52 filler rod diameter, MONEL 400 filler rod and 3.40 mm/sec welding speed.
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