成功开发枯竭天然气储量的水力压裂技术:北海的历史案例

M. Norris, M. Langford, C. Giraud, Reginald Stanley, Steve Ball
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引用次数: 0

摘要

自20世纪80年代中期以来,水力压裂技术在北海南部(SNS)得到了很好的应用;然而,它通常是在新气田开发的最后阶段进行的。其中一个油田是Chiswick,位于英国近海90英里的Greater Markham地区,水深130英尺。在对C4多裂缝水平井进行了一次不成功的修复后,公司决定通过从斜井侧钻井C6开始的一条大裂缝,以经济高效的方式开采趾部附近剩余的压力耗尽储量。与原来的近水平井相比,选择了斜井,以降低井风险和成本,最终获得了经济效益。确定了几个关键挑战,并制定了缓解措施。侧钻裸眼的模块化地层动力学测试数据表明,储层压力梯度已降至0.23 ~ 0.25 psi/ft,这引起了人们对该井卸载与大规模压裂相关的流体量的能力的担忧。井眼斜度和方位角以及与之相关的近井弯曲度可能会导致射孔间隔较短(即3英尺)。然而,为了减轻枯竭过程中的压力损失,需要采取折衷措施,因此射孔间隔被设置为14英尺,并准备了稳健的降压测试(SDT)和多目砂段塞。为了进一步抵消清理过程中可能出现的近井压降,作业人员采用了一种强力尖端筛出(TSO)支撑剂方案,包括高浓度尾尾液(12 PPA)和强力破胶剂方案,以充分开发支撑水力宽度。在地层破裂并将SDT降至40桶/分钟后,该井进入了近乎瞬时的真空状态。显然,一个极具导电性的特征已经被创造或接触到。然而,在使用了强大的交联凝胶配方和100目的砂粒后,井底和地面正压力数据使得合适的裂缝设计得以改进,并布置了更大的裂缝宽度,在垫层阶段的净压力发展达到了2309 psi,同时将500,500磅的16/30树脂涂层(RC)中等强度支撑剂(ISP)放置到12 PPA。虽然计划使用连续油管(CT)进行长时间的氮气举升,但实际上,在很短的时间内,井的清理响应使碳氢化合物气体在没有帮助的情况下流入地面。然后,在测试条件下,该井在临界流动条件下的流量达到约26 MMscf/D,井底流动压力高于原来的C4井。考虑到最初的多裂缝水平井筒的最后产量为27 MMscf/D,通过两个独立的水力裂缝,压降为1050 psi,那么该井的结果被认为是非常成功的,并且达到了钻前预期的极限。本案例详细介绍了C6井在枯竭地层中成功进行水力压裂增产的原理、方法和技术。通过结合多种技术,再加上现场经验,在油藏压力相对较低、计划和执行时间有限的情况下,取得了高产井。这些技术可转移到储层枯竭使经济恢复困难或实际上禁止的区域的其他海上天然气田。
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Hydraulic Fracturing to Successfully Exploit Depleted Gas Reserves: A Case History from the North Sea
Hydraulic fracturing has been well established in the Southern North Sea (SNS) since the mid-1980s; however, it has typically been conducted as the final phase of development in new gas fields. One of these fields is Chiswick located in the Greater Markham area 90 miles offshore UK in 130 ft of water. Following an unsuccessful well repair of the multi-fractured horizontal well C4, it was decided to cost-effectively and expediently exploit the remaining pressure-depleted reserves near the toe via a single large fracture initiated from a deviated sidetrack wellbore designated C6. A deviated wellbore was chosen versus the original near-horizontal well to reduce well risk and costs and ultimately deliver an economic well. Several key challenges were identified, and mitigating measures were put in place. Modular formation dynamics tester data from the sidetrack open hole indicated the reservoir pressure gradient had depleted to 0.23 to 0.25 psi/ft, raising concerns about the ability of the well to unload the fluid volumes associated with a large fracture treatment. Wellbore deviation and azimuth with the associated potential for near-wellbore tortuosity would drive a typically short perforation interval (i.e., 3 ft). However, a compromise to mitigate convergent pressure loss in depletion was required, and the perforation interval was therefore set at 14 ft with provision made for robust step-down tests (SDT) and multi-mesh sand slugs. To further offset any near-well convergence pressure drop during cleanup, an aggressive tip screenout (TSO) proppant schedule, including a high concentration tail-in (12 PPA) with an aggressive breaker schedule, was executed to fully develop propped hydraulic width. Following formation breakdown and SDT to 40 bbl/min, the well went on near-instantaneous vacuum. Clearly, an extremely conductive feature had been created or contacted. However, upon use of a robust crosslinked gel formulation and 100-mesh sand, the bottomhole and positive surface pressure data allowed a suitable fracture design to be refined and placed with a large width, as evidenced by the extreme 2,309-psi net pressure development over that of the pad stage while placing 500,500 lbm of 16/30 resin-coated (RC) intermediate strength proppant (ISP) to 12 PPA. Although a lengthy nitrogen lift by coiled tubing (CT) was planned, the well cleanup response in fact allowed unaided hydrocarbon gas flow to surface within a short period. The well was then further beaned-up under well test conditions to a flow rate of approximately 26 MMscf/D under critical flowing conditions with a higher bottomhole flowing pressure than that of the original C4 well. Given the last producing rate of the original multiple fractured horizontal wellbore was 27 MMscf/D at a drawdown of 1,050 psi through two separate hydraulic fractures, then the outcome of this well was judged to be highly successful and at the limit of predrill expectations. This case history explains and details the rationale, methods, and techniques employed in well C6 to address the challenge of successful hydraulic fracture stimulation in a depleted formation. Challenges were addressed by combining a number of techniques, coupled with field experience, resulting in a highly productive well despite the relatively low reservoir pressure coupled with a limited time frame to plan and execute. These techniques are transferrable to other offshore gas fields in the region where reservoir depletion makes economic recovery difficult or indeed prohibitive.
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