北极圈外超压油藏条件下实施水力压裂的技术与工艺解决方案

E. Sayfutdinov, S. Suetin, Oleg Olender, R. Gaynetdinov, E. Kazakov
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引用次数: 0

摘要

作为在北极圈以上地区实施“Gazprom neft”独特项目的一部分,在阿奇莫夫矿床的困难条件下,有必要采用不同于水力压裂作业标准条件的新技术和技术方法和解决方案。储层压力异常高(异常系数为1.7),储层温度高,是储层开采和地质构造的特点。其中一个关键条件是油田的自主性和气候条件,这给大规模水力压裂作业的准备和实施时间带来了额外的挑战。本文回顾了公司专家在2019年冬季异常高储层压力下在Achimov设施进行第一次多级水力压裂准备和实施的经验,提供了完井的技术特点和限制,水力压裂设备的选择和调整以及不同于标准作业的工艺流体的特点。考虑到目标的特点,需要从完井阶段开始,对每个操作进行更详细和正确的规划,其中包括多级HF布置、激活球、密封和锁定装置的选择。本文提供了计算将球固定在鞍座上所需直径的示例,以防止高残余背压的“回滚”效应,特别是“推力杆”在油管和尾管悬架中的对接。在跨职能团队的框架内,评估和计算潜在风险的集成过程被赋予了一个重要的角色。展示了“纸上掌握”的方法,即在公司内部和过程中涉及的服务机构内部(设备能力库存、备件、物流、决策等),一步一步地规定每个活动和阶段的计划。还审议了拟订和维持“路线图”的原则,作为监测和评价目前该进程的筹备和执行的质量的方法。在之前进行的定向井单次水力压裂的基础上,确定了主要的“弱点”,这是之前在准备和实施此类项目时没有考虑到的。基于这一经验得出的结论为多级高频压裂的实施提供了更定性的方法,但没有考虑到在7级完井中泵送大量支撑剂的变化特征。多阶段先导作业的第一次作业表明,标准进路是不够的。与计划相比,整个水力压裂周期所花费的时间大大增加,并且油田的自主性和气候条件需要进行额外的调整,以使技术适应新的条件。在整个项目中,形成了一个跨职能的专家团队,他们的工作使我们能够快速有效地应对可预测和异常情况的出现。他在制定高质量的技术和技术决策方面获得了丰富的经验和策略。包括完井系统在内的技术和工艺改进的结果是,在多种压裂机制的帮助下,成功实施了Achimov地层增产计划。所获得的经验和技术使我们能够加速具有异常储层条件和压力的井的开发。在进行完井和准备井的选择等复杂工作时,给出了进一步优化技术方法和技术解决方案的矢量。该评估和一套技术和工艺解决方案使得在该公司新的北部资产上实施和改进水力压裂技术成为可能,而不会增加复杂性和成本。
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Technical and Technological Solutions for the Implementation of Hydraulic Fracturing in Conditions of Overpressured Reservoirs Beyond the Arctic Circle
As part of the implementation of unique projects of "Gazprom neft" in the regions located above the Arctic Circle, in difficult conditions of occurrence of Achimov deposits, it is necessary to apply new technical and technological approaches and solutions that are different from the standard conditions of hydraulic fracturing operations. The peculiarities of the mining and geological structure of the formations include the presence of abnormally high reservoir pressure with anomaly coefficient of 1.7 and high reservoir temperatures. One of the critical conditions is the autonomy of fields and climate conditions, which introduces additional challenges in the timing of the preparation and conducting of large-scale operations for hydraulic fracturing. This article reviews the experience of the Company's specialists in preparing and implementing operations of the Company's first multi-stage hydraulic fracturing at Achimov facilities with abnormally high reservoir pressure during the winter period of 2019, provides technical features and limitations for well completion, features of selection and adjustment of hydraulic fracturing equipment and process fluids different from standard operations. The features of the objects, which are under consideration, require more detailed and correct planning of each operation, starting from the completion stage, which includes features of the choice of the multi-stage HF arrangements, activation balls, sealing and locking devices. The article provides examples of calculating the required diameter of the balls to hold them in the saddle and prevent the "rollback" effect with high residual back pressure, especially the docking of the "stinger" in the tubing and liner suspension. An important role is assigned to the integrated process of assessing and calculating potential risks within the framework of the cross-functional team. The method of "mastering on paper" is shown, in which the planning of each activity and stage is prescribed step by step, both within the Company and within the service organizations involved in the process (stocks of equipment capacity, spare parts, logistics, decision-making, etc.). The principle of drawing up and maintaining "road maps" as a method for monitoring and assessing the quality of current preparation and implementation of the process is also considered. On the basis of conducted earlier single hydraulic fracturing on directional wells, the main "weaknesses" were identified, which were not previously taken into account when such projects were preparing and implementing. Conclusions based on this experience allowed more qualitative approach to the implementation of multi-stage HF, but did not take into account the changed features associated with the pumping of large volumes of proppant at 7-stage completion. Conducting the first operation of the multi-stage pilot operation showed that the standard approach is not enough. The time spent on the full cycle of hydraulic fracturing increased significantly compared with the planned and the field autonomy and climatic conditions made additional adjustments to adapt the technology to the new conditions. Throughout the project, a cross-functional team of specialists was formed, whose work allowed us to quickly and efficiently respond to the emergence of both predictable and abnormal situations. He gained vast experience and strategy for making high-quality technical and technological decisions. The result of the technical and technological improvements, including the well completion system, was the successful implementation of the program to stimulate the Achimov formations with the help of multiple fracturing mechanisms. The experience and skills obtained allowed us to accelerate the development of wells with abnormal reservoir conditions and pressures. The vector of further optimization of the technological approach and technical solutions are given when performing a complex of works on the selection of completion and preparation of wells. The assessment and a set of technical and technological solutions make it possible to implement and improve the hydraulic fracturing technologies on the Company's new Northern assets without additional complications and costs.
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