利用静等效压力分析管道爆燃到爆轰过渡的塑性变形

Matthias Müller, O. Bernhardi, J. Denecke, H. Schildberg, J. Schmidt
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摘要

滴滴涕预混气体的爆炸,从爆燃到引爆的过渡,是过程工业中的一种风险,可能造成灾难性后果。工业应用需要稳健和简单的设计方法。提出了一种基于有限元分析的简化设计方法,用于模拟含滴滴涕的预混气体爆炸载荷下管道的动力行为。首先,回顾了在以前的出版物中如何模拟气体爆炸的压力载荷和由此产生的材料行为。通过考虑导压波对超驱动爆轰压力载荷的影响,对解析方程进行了扩展,将压力载荷描述为时间和地点的函数。利用Chapman-Jouguet条件和出版物中的实验结果对扩展的解析方程进行了参数化,得到了静态等效压力和滴滴涕位置。为了描述材料在高应变速率下的塑性行为,采用了著名的Johnson-Cook塑性模型。模型的材料参数来源于简单的实验,可以在工业环境中使用。有限元模拟与实验数据的比较表明,等效静压的概念可以推广到有限元分析中,未来将允许在考虑塑性变形的情况下确定包括三通、弯头和法兰在内的完整管道系统的尺寸。
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Analysis of Plastic Deformation of Pipes Due to Deflagration to Detonation Transition Using Static Equivalent Pressure
Explosions of premixed gases with DDT, the transition from deflagration to detonation, are a risk in the process industry with potentially catastrophic consequences. Robust and simple design methods are required for industrial use. Such a simplified design method based on finite element analysis is proposed to model the dynamic behavior of pipes loaded by gas explosions of premixed gases including DDT. First, it is reviewed how the pressure load of the gas explosion and the resulting material behavior has been modeled in previous publications. The analytical equations are then extended for describing the pressure load as a function of time and location by considering the leading compression wave as it affects the pressure load of the overdriven detonation. The extended analytical equations are parameterized using Chapman-Jouguet conditions and experimental results from publications for both static equivalent pressure and the location of the DDT. To describe the plastic material behavior at high strain rates, the well-known Johnson-Cook plasticity model is used. The material parameters of the model are derived from simple experiments, which are available in an industrial environment. The comparison of a finite element simulation with experimental data shows that the concept of equivalent static pressure can be extended to an FEM analysis, which in the future will allow the sizing of complete pipe systems including tees, bends and flanges while considering plastic deformation.
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