新型深水脱氧纳米复合材料

T. Fertikova, S. V. Fertikov, Ekaterina M. Isaeva, V. A. Krysanov, T. A. Kravchenko
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引用次数: 0

摘要

制备并研究了用于深水脱氧的新型金属聚合物纳米复合材料。采用纳米孔径的宏观单孔硫离子交换剂作为聚合物基体,金属为纳米分散的铜,沉积在基体的孔隙中。所研究的纳米复合材料的一个特殊特征是它们的钠离子形式,这消除了形成可溶性铜氧化产物的可能性。已建立的铜容量与离子交换饱和化学沉积循环次数的线性关系表明,金属沉积到基体孔隙中的过程在10次循环中没有明显的障碍,有助于生产高容量样品。高容量铜离子交换剂纳米复合材料具有高效率和长生命周期的特点。通过对过程动力学的理论分析,证实了用纳米复合喷嘴在塔式装置中进行水脱氧的实验研究。实验数据和理论计算表明,深层水脱氧的pH值和电导率几乎没有变化。残余氧可控制,不超过3 μg/l (ppb)。提供了使用所获得的纳米复合材料方便性的卫生和经济证明。分析了在工艺系统中采用现代纳米复合金属聚合物材料进行深水脱氧循环的必要性。当使用这种创新时,分配设施的金属部件将免受腐蚀,因此,集中饮用水供应系统的水质卫生要求将得到保证。在甲醛钠中使用铜离子交换聚合物纳米复合材料进行深度化学水脱氧,解决了金属的耐腐蚀问题,保证了水大规模满足卫生要求。与已知系统相比,所考虑的水脱氧系统的竞争优势是拒绝使用贵金属催化剂(钯,铂),纯氢和复杂的设计解决方案。提出的用于水脱氧的新型纳米复合材料装置的特点是易于使用,并且可以内置到水净化的过滤系统中。对所提出的水脱氧方法的优缺点进行SWOT分析表明,其主要优点是纳米复合材料的氧容量高,水中残余氧含量低(3 ppb (μg/l)),并且脱氧器易于操作。对纳米复合材料的经济效率进行了计算。当生产约100升纳米复合材料,销售额约160万卢布时,达到盈亏平衡点,超过这个水平就可以获得利润。投资约1500万卢布的投资回收期很短,不会超过2年。
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New nanocomposites for deep water deoxygenation
New metal-polymer nanocomposites for deep water deoxygenation have been obtained and studied. A macro- and monoporous sulphocation exchanger with a nanometer pore size was used as the polymer matrix, and the metal was nanodispersed copper deposited in the pores of the matrix. A specific feature of the studied nanocomposites is their sodium ionic form, which eliminates the possibility of the formation of soluble copper oxidation products. The established linear dependence of the copper capacity on the number of cycles of ion-exchange saturation - chemical deposition shows that the process of metal deposition into the pores of the matrix does not have significant obstacles during 10 cycles and contributes to the production of high-capacity samples.The high efficiency and duration of the life cycle of high-capacity copper ion exchanger nanocomposites have been shown. Experimental studies of water deoxygenation in column-type apparatus with a nanocomposite nozzle were confirmed by a theoretical analysis of the process dynamics. Experimental data and theoretical calculations showed the deep level of water deoxygenation had practically unchanged values of pH and electrical conductivity. Residual oxygen can be controlled and does not exceed 3 μg/l (ppb).The hygienic and economic substantiation of the expediency of using the obtained nanocomposites is provided. The necessity of using modern nanocomposite metal-polymer materials for deep water deoxygenation circulating in technological systems was analysed. When using this innovation, the metal components of the distribution facilities will be protected from corrosion and, therefore, the hygienic requirements for the water quality of centralised drinking water supply systems will be ensured. Deep chemical water deoxygenation using copper ion-exchange polymer nanocomposites in sodium formallows solving the problem of the corrosion resistance of metals, ensuring that water meets hygienic requirements on a large scale.The competitive advantage of the considered water deoxygenation system in comparison with the known systems is the rejection of the use of precious metals-catalysts (palladium, platinum), pure hydrogen, and complex design solutions. The proposed new nanocomposite installation for water deoxygenation is characterised by its ease of use and can be built into a filter system for water purification.SWOT analysis of the advantages and disadvantages of the proposed method of water deoxygenation showed that its main advantages are the high oxygen capacity of the nanocomposite, low residual oxygen content (3 ppb (μg/l)) in the water, and ease of operation of the deoxygenator. Calculations of the economic efficiency of the nanocomposite have been carried out. The breakeven point is reached when producing only ~100 l of nanocomposite and a volume of sales ~1,600,000 roubles, above which a profit can be obtained. The payback period for an investment of ~15,000,000 roubles is rather short and will not exceed 2 years.
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