Simulating the Use of a Smelter Off-Gas in the Precipitation Stage of the Pedersen Process

The Pedersen process is an alumina production process, which combines pyrometallurgical and hydrometallurgical methods. In the pyrometallurgical stage, limestone is calcined and CO2 is generated. This off-gas can be captured with a high CO2 concentration. At the end of the hydrometallurgical process, aluminum hydroxides, like bayerite, are precipitated using CO2. In this paper, experimental work on precipitation of aluminum hydroxides through the addition of a mixture of CO2, O2 and N2 is presented. The parameters varied, as were the percentages of each gas and the temperature. The indicators measured were the time until the beginning of precipitation and the time that the precipitation lasts. These tests simulate the use of a smelter furnace off-gas in the precipitation stage of the Pedersen process and have shown promising results.