电极角度对反向纵向反渗透率的影响

H. Hafni, Rifqi
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引用次数: 0

摘要

保护金属电弧焊(SMAW)是一种使电极与母材(贱金属)产生均匀熔合的液体焊接工艺(熔合焊),它是由电弧产生高热量使电极与母材(贱金属)熔化而产生的。同时,在保护气体的保护下,电极焊剂不会发生化学反应。熔化形成的深度由热输入、电极角度和焊接方向决定。这项研究是在巴东理工学院机械工程实验室进行的。使用的贱金属是低碳钢ST 37,厚度为10毫米,长度为100毫米,宽度为100毫米。焊接是在平整位置的母材表面上进行的,连接方式(焊缝式)为4条焊缝的堆焊,每条焊缝之间的距离为20mm。焊缝长度100mm。AWS E6013电极规格直径3.2 mm。SMAW焊机的交流电压为30v电流为85a。所测电极与焊线的夹角分别为75o、85o、90o。电极将焊接液吸入焊接路径的反向焊接方向和电极与母材之间的距离等于电极直径的法向电弧高度。从焊接结果中,可以得到熔深表示,即熔深与宽度的比值。研究结果表明,焊接速度为:75角2.48 mm/s, 85角2.49 mm/s, 90角2.51 mm/s。电极角750的热量输入为1015.93 J/mm,电极角85o的热量输入为1024.20 J/mm,电极角90o的热量输入为1015.93 J/mm。通过对融合宽度和融合深度的比较,得到;电极角85o的穿透表现为9.85%,在高度上优于电极角75o的穿透表现为8.43%,电极角90o的穿透表现为8.35%。
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The Effect of Electrode Angle on the Backward Directional Longitudinal Against Penetration Percentage
Shielded Metal Arc Welding (SMAW) is one of the liquid welding processes (fusion welding) that produces a homogeneous fusion of the electrode with the base metal (base metal), which is caused by an electric arc that generates high heat to melt the electrode and base metal (base metal). simultaneously and protected by a shielding gas from the chemical reaction of the electrode flux. The depth of fusion formed is determined by the heat input, the electrode angle and the welding direction. The research was conducted at the Mechanical Engineering Laboratory of the Padang Institute of Technology. The base metal used is low carbon steel ST 37 with a thickness of 10 mm and a length of 100 mm. width 100 mm. Welding is carried out on the surface of the base metal in the flat position, the type of connection (weld type) is a surfacing weld with 4 welding lines, each strip having a distance of 20 mm. Weld length 100 mm. AWS E6013 electrode specifications with a diameter of 3.2 mm. SMAW welding machine AC current with a voltage of 30 V. current 85 A. The measured electrode angle between the electrode and the welding line is 75o, 85o, 90o. The backward welding direction where the electrode draws the welding fluid into the welding path and the normal arc height where the distance between the electrode and the base metal is equal to the diameter of the electrode. From the welding results, a penetration presentation will be obtained, namely the ratio of the depth of fusion to the width.  The research results obtained welding speed: 2.48 mm/s for electrode angle 75o, 2.49 mm/s for electrode angle 85o and 2.51 mm/s for electrode angle 90o. Heat input for electrode angle 750 is 1015.93 J/ mm , the heat input for the electrode angle 85o is 1024.20 J/mm and the heat input for the electrode angle 90o is 1015.93 J/mm. From the comparison of the width with the depth of fusion, it is obtained; The electrode angle 85o has a penetration presentation of 9.85%, which is better in height than the electrode angle 75o, which has a penetration presentation of 8.43%, and the electrode angle 90o has a penetration presentation of 8.35%..
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