加工机械机械手旋转接头耐磨性提高

V. Kapustin, E. Pamfilov, E. Sheveleva, G. Pilyushina
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摘要

工作目的:选择有前途的设计技术方法,以支持高耐磨性指标,并根据旋转部件的操作条件降低摩擦成本。研究方法:对摩擦学的耐磨性、摩擦损失和理化参数进行了研究。新颖性:为开发新的滑动轴承设计提供了基础,以增加耐磨性为代价,在功能层中形成有利的应力状态,以及热物理和阻尼指数。研究结果:所考虑的材料的热导率和热容增加的支持,使旋转装置的摩擦单位效率大大增加,同时也以牺牲材料结构成分的热功率积累为代价。摩擦单元的耐磨性增加是通过在功能面层中形成残余压缩应力来提供的,并且轴承系统中存在膨胀弹簧有助于其阻尼特性的增加。结论:为提高转体部件的工作能力和寿命提供的设计和工艺方法,在很大程度上保证了机械和摩擦学特性的提高,并优化了热模式。
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SWIVEL JOINT WEAR-RESISTANCE INCREASE OF PROCESSING MACHINE MANIPULATORS
The work purpose: the choice of promising design-technological ways to support high indices of wear-resistance and friction costs decrease with regard to conditions of parts operation in swivels. The research methods: the set of tribotechnical researches on wear-resistance, on friction loss and physical and chemical parameters. The novelty: there are offered fundamentals for development of new designs of sliding bearings with increased wear-resistance at the expense of the favorable stressed state formation in functional layers, and also thermal physical and damping indices. Investigation results: support of increased thermal conductivity and thermal capacity increase of the materials under consideration gives possibility to increase considerably the friction unit efficiency in swivels, and also at the expense of thermal power accumulation with structural constituents of materials. Wear-resistance increase in the friction unit is provided with the formation of residual compression stresses in a functional surface layer, and the presence of an expanded spring in the bearing system contributes to the increase of its damping characteristics. Conclusions: the design and technological methods offered for working capacity increase and life increase of swivel parts allow assuring increased mechanical and tribological characteristics to a considerable extent and optimizing thermal modes.
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