Effect of Twin Spacing and Loading Mode on Mechanical Properties and Deformation Mechanism of NiCoAl Columnar Polycrystalline Alloy

Grain boundary engineering is an effective and feasible metal strengthening strategy to enhance the properties of nanopolycrystalline alloys by changing the number, configuration, and connectivity of different types of grain boundaries, especially for the twin boundaries. In the present contribution, the effect of twin spacing and loading mode on the deformation behavior and mechanism of NiCoAl columnar polycrystalline alloy is investigated. The results show that the nanotwins can not only increase the bearing capacity of dislocations but also emit many dislocations, resulting in the coupling effect of dislocation strengthening and twin strengthening. When the twin spacing is large, intrinsic stacking faults occur and gradually transform into deformation twins. In this stage, Shockley partial dislocation controls plastic deformation. When the twin spacing is small, the high‐density twin layers and stacking faults are more likely to interweave, showing a combination action of Shockley partial dislocation and stair‐rod dislocation. With the loading changing to Z axis, the yield strength decreases due to reduced resistance to the dislocation and a weakened number of Shockley partial dislocations of the emission, leading to less strengthening of the twins. The insights provide a solid theoretical foundation for the further application of NiCoAl in industrial production.