三维修形对人字齿轮箱动态特性的影响及减振设计

Zhibin Li, S. Wang, Fei Li, Linlin Li, Linlin Liu, Haoran Zou
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引用次数: 2

摘要

船舶动力系统的振动和噪声除发动机外主要来自齿轮箱,而齿轮箱的振动主要是由齿轮传动系统(GTS)的内部激励引起,并通过箱体传递到船体。本文提出了一种控制振动源强度和约束阻尼结构抑制振动传递能量的三维修正减振方法。针对人字齿轮,提出了基于成形磨削原理的两条抛物线和一条直线相结合的齿面三维修形形式,推导了修形齿面方程。结合齿接触分析(TCA)技术和载荷齿接触分析(LTCA)技术,确定了三维改性后GTS的三种内部激励。通过各单元之间的力平衡和节点连接关系,建立了具有时变啮合刚度、传动误差和啮合冲击三种内激励的齿轮轴轴承耦合动力学模型,计算了轴颈轴承的动载荷。将载荷加载到齿轮箱的有限元模型中,得到其振动值,并在中间加入相同的约束阻尼结构,对6块对称压板施力固定基础。将三维修正技术与约束阻尼结构相结合,实现了齿轮箱减振的目的。数值算例结果表明,三维修正能有效减小齿轮箱的径向和轴向振动,约束阻尼结构能有效减小齿轮箱的横向振动。与修正结构相比,约束阻尼结构的效果更为明显。本研究将有助于深入研究变激励下船用齿轮箱系统的减振措施,分析其在不同减振措施下的振动特性,以满足其减振要求,实现船体的安全稳定。
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Influence of 3D modification on dynamic characteristics of herringbone gearbox system and vibration reduction design
The vibration and noise of marine power systems mainly comes from gearbox in addition to engine, while gearbox vibration is mainly caused by internal excitation of gear transmission system (GTS) and transmitted to ship hull through the box. This paper proposes a vibration reduction method of 3D modification controlling the strength of vibration source and constrained damping structure restraining vibration transmission energy. For herringbone gear,The 3D modification form of tooth surface combining with two parabolas and one straight line is proposed and the modified tooth surface equation is derived based on the principle of forming grinding.Combined with tooth contact analysis (TCA) technology and loaded tooth contact analysis (LTCA) technology, three internal excitations of GTS after 3D modification are determined. Through force balance and node connection relationship between each element, the coupling dynamic model of gear-shaft-bearing with three internal excitations i.e., time-varying meshing stiffness, transmission error and meshing impact is established to calculate dynamic load of journal bearing.The load is loaded into the finite element model of the gearbox to obtain its vibration value and six symmetrical pressing plates are applied force to fix the foundation with adding the same constrained damping structure in the middle.The purpose of reducing gearbox vibration is realized by combining 3D modification technology with constrained damping structure.The results of numerical examples show 3D modification can effectively reduce the radial and axial vibration of the gearbox, while the constrained damping structure can availably cut down transverse vibration. Compared with modification, constrained damping structure is more obvious effect. This study will contribute to the in-depth study of vibration reduction measures of marine gearbox system under variable excitations, and analyze its vibration characteristics under different vibration reduction measures, so as to meet the requirements of its vibration reduction and realize safety and stability of ship hull.
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来源期刊
CiteScore
4.10
自引率
11.10%
发文量
38
审稿时长
>12 weeks
期刊介绍: The Journal of Multi-body Dynamics is a multi-disciplinary forum covering all aspects of mechanical design and dynamic analysis of multi-body systems. It is essential reading for academic and industrial research and development departments active in the mechanical design, monitoring and dynamic analysis of multi-body systems.
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