Low density rigid polyurethane foam incorporated with renewable polyol as sustainable thermal insulation material

Palm olein-based polyol (PP) was used as a partial replacement for commercial sucrose/glycerine initiated polyether polyol (GP) for the production of low density rigid polyurethane foams (RPUFs). The hydroxyl value (OHV) of the GP was 380 mg KOH/g, whereas the OHV for PP was 360 mg KOH/g. The RPUFs were prepared by replacing the GP with PP up to 50 parts per hundred parts of polyols (pph). Characterisation of the RPUFs, including density, compressive strength and strain, cell morphology and thermal conductivity (k-value), were conducted. The dimensional stability of the foams was also evaluated. The study showed improvement in the compressive strength and strain for palm-based RPUFs with the incorporation of up to 30 pph PP as compared to GP foams. The lowest k-value (0.0232 W/m.K) of RPUF with density below 30 kg/m3 was obtained with the incorporation of 10 pph PP. This was due to the smallest and uniform pore size distribution observed using SEM images. The dimensional stability of the RPUF prepared from PP was within the acceptable range. Thus, the RPUFs made from PP are potential candidates to be used as insulation for refrigerators, freezers and piping.