印尼Mahakam的一项突破:新型修井手段对海上极简平台概念的回应

Risal Rahman, R. Hidayat, P. S. Kurniawati, R. Marindha, Gerardus Putra Pancawisna, G. D. Dahnil, K. Umar
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摘要

如今,油气行业正在鼓励独立公司和大型公司重新审视使用最小平台方法开发边缘浅水油田所需的技术和概念。需要创新适合海上极简平台(OMP)的修井手段(更轻、更小、占地面积更小),包括优化OMP修井活动期间的时间和成本。为了实现这一目标,修井创新和技术是重点。干预活动通常以几个单元(钢丝绳、电缆、连续油管、测试)为基础,以安全的方式进行。整合的方法应包括以下几点:确定通过修井方法完成OMP中的潜在作业;确定必要的修井手段和方法来支持作业(组合单元、微线圈、危险区域重新定义、制定项目计划和调度进行现场考察和风险评估实施和操作执行评估整体项目执行结果整合后获得以下结果:作业过程中没有重大安全问题,可应用于下一个活动的油井干预活动的示范方法和风险评估试验新的油井干预单元和方法(组合单元,微线圈,危险区域重新定义,远程操作),并经过一定的优化,安全完成了作业,100%的成功率,供应船安排60%,连续油管作业氮气消耗效率35%,柴油消耗效率45%,钻机时间效率20% - 40%,与传统装置相比,作业成本降低28%。这些创新被证明是应对OMP挑战的可靠方法,其主要优势是占地面积和成本优化。通过本文,我们希望分享OMP中具有可衡量里程碑的有利可图的修井突破和创新。
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New Well Intervention Means as an Answer to Offshore Minimalist Platform Concept: A Breakthrough from Mahakam, Indonesia
Nowadays oil and gas industry are encouraging the independents and majors to take a fresh look at the technology and concepts required to develop marginal shallow water fields using a minimal platform approach. Innovation on well intervention means (lighter, smaller and less footprint) that fit for Offshore Minimalist Platform (OMP) is needed, including optimizing time and cost during well intervention activities in OMP. To achieve the objectives, well intervention innovation and technology are the main focuses. Intervention activities commonly done on campaign basis with several units (slickline, wireline, coiled tubing, testing) shall be integrated in a safe manner. The approach of integration shall signify these points:Identifying potential jobs in OMP to be done by well intervention methodsIdentifying necessary well intervention means and methods to support the jobs (combo unit, micro coil, hazardous zone redefinition, remote operation)Creating project planning and schedulingPerforming site visit and risk assessmentImplementation and operational executionEvaluation of overall project execution result The following results were obtained after the integration performed:No major safety issues during operationExemplary method and risk assessment for well intervention activities which can be applied for next campaignsTrials on well intervention new units and method (combo unit, micro coil, hazardous zone redefinition, remote operation), were safely performed with some optimization100% success ratio60% on supply boat arrangement35% efficiency in N2 consumption for CT operation45% efficiency in diesel consumption20% - 40% efficiency in Rig Up Time28% less in Job Cost compared to conventional unit These innovations are proven as reliable method to answer OMP challenges with main advantages on footprint and cost optimization. Through this paper, we would like to share lucrative well intervention breakthrough and innovation in OMP with measurable milestones.
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