Real-Time Wellbore Stability and Hole Quality Evaluation Using LWD Azimuthal Photoelectric Measurements

Horizontal and high-inclination deep wells are routinely drilled to enhance hydrocarbon recovery. To sustain production rates, these wells are generally designed to be drilled in the direction of minimum horizontal stress in strike slip stress regime to facilitate transverse fracture growth during fracturing operations. These wells can also cause wellbore instability challenges due to high stress concentration due to compressional or strike-slip stress regimes. Hence, apart from pre-drill wellbore stability analysis for an optimum mud weight design, it is important to continuously monitor wellbore instability indicators during drilling. With the advancements of logging-while-drilling (LWD) techniques, it is now possible to better assess wellbore stability during drilling and, if required, to take timely decisions and adjust mud weight to help mitigate drilling problems. The workflow for safely drilling deep horizontal wells starts with analyzing the subsurface stress regime using data from offset wells. Through a series of steps, data is integrated to develop a geomechanics model to select an optimum drilling-fluid density to maintain wellbore stability while minimizing the risks of differential sticking and mud losses. Due to potential lateral subsurface heterogeneity, continuous monitoring of drilling events and LWD measurements is required, to update and calibrate the pre-well model. LWD measurements have long been used primarily for petrophysical analysis and well placement in real time. The use of azimuthal measurements for real-time wellbore stability evaluation applications is a more recent innovation. Shallow formation density readings using azimuthal LWD measurements provide a 360° coverage of wellbore geometry, which can be effectively used to identify magnitude and orientation of borehole breakout at the wellbore wall. Conventional LWD tools also provide auxiliary azimuthal measurements, such as photoelectric (Pe) measurement, derived from the near detector of typical LWD density sensors. The Pe measurement, with a very shallow depth of investigation (DOI), is more sensitive to small changes in borehole shape compared with other measurements from the same sensor, particularly where a high contrast exists between drilling mud and formation Pe values. Having azimuthal measurements of both Pe and formation density while drilling facilitates better control on assess wellbore stability assessment in real time and make decisions on changes in mud density or drilling parameters to keep wellbore stable and avoid drilling problems. Time dependency of borehole breakout can also be evaluated using time-lapse data to enhance analysis and reduce uncertainty. Analyzing LWD density and Pe azimuthal data in real time has guided real-time decisions to optimize drilling fluid density while drilling. The fluid density indicated by the initial geo-mechanical analysis has been significantly adjusted, enabling safe drilling of deep horizontal wells by minimizing wellbore breakouts. Breakouts identified by LWD density and photoelectric measurements has been further verified using wireline six-arm caliper logs after drilling. Contrary to routinely used density image, this paper presents use of Pe image for evaluating wellbore stability and quality in real time, thereby improving drilling safety and completion of deep horizontal wells drilled in the minimum horizontal stress direction.