工业机器人高精度减速器的角度测量

Xue Jie, Qiu Zurong, Fang Lin, Lu Yaohuan, Huang Wenchuan
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引用次数: 2

摘要

高精度减速器是工业机器人的核心部件。其性能测试是提高产品质量和保证机器人操作精度的关键。性能试验中一个基本的几何参数是角度,它是指被测减速器的输入或输出的角位移。本文设计了一种基于立式仪器的角度测量系统。为了保证测量结果的精度,角度编码器尽可能靠近被测物体,缩短了测量链,减少了误差源的数量。柱盘结构提高了结构刚度,保证了变形规律,并最大限度地减少了传统仪器中弱刚度支撑引起的角度误差。另一个系统由一个自准直器和一个正多面体组成,其输出作为角标准,校准仪器中的绝对圆光栅。基于反向传播神经网络的模型可以在整个圆周上对误差进行补偿,最终准确得到被测减速器在传动过程中的输入输出角位移。补偿后,仪器的角度测量误差在±2角秒内。
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Angular measurement of high precision reducer for industrial robot
High precision reducer is the core component of industrial robot. Its performance test is the key to improve product quality and ensure the accuracy of robot operation. One of the basic geometric parameters in performance test is the angle, which refers to the angular displacement of the input or output of the tested reducer. Based on a vertical instrument, angular measurement systems are designed in this article. In order to ensure the precision of results, the angle encoder is as close as possible to the measured object, which shortens the measurement chain and reduces the number of error sources. A cylindrical and disk structure improves the structural stiffness, ensures regular deformation patterns, and minimizes the angular errors caused by weak stiffness supports in the conventional instrument. Another system consisting of an autocollimator and a regular polyhedron, whose output is taken as angular standard, calibrates absolute circular gratings in the instrument. The model based on back propagation neural network can compensate the errors over the whole circumference, and finally get the angular displacement of input and output of the tested reducer in the drive process accurately. After compensation, the angular measurement errors of the instrument are within ±2 arc seconds.
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