An Integrated Scale Protection Package for Offshore Fractured Wells Under Designed Shut-In Extension

After fracturing, it is common practice to leave offshore wells shut-in from days to weeks for operational purposes. During the recent historic decline of demand for global crude, a trend has been witnessed to shut in even newly fractured wells under design for an extended period. The cause of these extended shut-ins can be attributed to various factors including operational logistics as well as economic factors. The shut-in extension brings some unique scaling challenges for well designs. In this paper, an integrated scale inhibitor (SI)/fracturing fluid package is presented with detailed laboratory prerequisites data to validate its efficacy for long-term scale protection during the extended shut-in. Utilizing seawater in offshore fracturing can provide significant cost savings to an operation. Unfortunately, in regions with barium-rich formations, the use of seawater brings tremendous barite scaling risk. In order to solve this challenge, the investigation focused on the selection of the most effective inhibitors for long-term barite inhibition under the simulated reservoir conditions. Along with the scale inhibitor selection, the crosslinked gel had to be carefully optimized to eliminate any potential negative interference the gel additives could impart to the performance of the inhibitor. Furthermore, the inhibitor was tested in the crosslinking system to meet optimum rheology requirements. Utilizing the broken gel containing the designed inhibitor package, barite precipitation could be prevented for months under the simulated testing conditions. Due to high levels of sulfate from seawater and the barium originating from the formation, barite scale formed immediately upon mixing of the two types of water in absence of the appropriate scale inhibitors. Solid scale products featuring slow releasing of the inhibitor ingredients was proven insufficient for this application. With extensive laboratory screening, the candidate chemistry demonstrated great brine-calcium tolerance, superior scale inhibition performance for both sulfate and carbonate scales, and the minimum interferences for the crosslinking engineering to meet necessary proppant carrying capacity. To mimic the gel-breaking process and heterogeneous bleeding from the formation water, the inhibitor was crosslinked with the gel at various loading rates (1 gpt to 10 gpt) and broken at the elevated reservoir temperature, then mixed with the different ratios of the formation water. Reliable scale inhibition performance was achieved for an extended period of time for up to six weeks. Incorporating SI into the fracturing stimulation package is a convenient method for operators to include a scale-control program into well-defined fracturing designs with minimal adjustment and also add significant cost-saving for offshore logistics and rig time (Fitzgerald, et al., 2008). The scale inhibitor product presented in this paper shows a superior solution to protect assets from scale deposition for an extended shut-in period.