电气技术在农业机械零件修复中的应用

O. Shirobokova, Yu. E. Kisel’, D. Bezik
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引用次数: 0

摘要

提出了在电解液流动中对零件进行非镀锌熨烫,同时对被镀表面进行流体机械活化的工艺,并指出了其相对于传统涂层的优点。开发了液压控制阀芯涂层工艺流程。修复线轴的工艺过程包括以下操作:初步表面处理(机械处理)、脱脂、洗涤、阳极处理、电沉积和最后的机械处理。提出了用于熨烫液压控制阀阀芯的装置和电化学电池的设计,为在磨损表面涂覆涂层提供最佳的流体动力条件。确定了铁液的最佳模式和组成,提供了高的沉淀生长速率(1.5…3 mm/h),涂层的附着力和耐磨性。对修复阀芯的液压阀进行了台架和现场试验,证实了实验室研究的结果和所提出技术的高效率。
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APPLICATION OF ELECTRICAL TECHNOLOGIES FOR THE RESTORATION OF AGRICULTURAL MACHINERY PARTS
The technology of non-galvanized ironing of parts in the electrolyte flow with simultaneous hydromechanical activation of the plated surface is proposed, its advantages over the traditional type of coating are shown. The technological process of coating hydraulic control valve spools has been developed. The technological process of restoring spools consists of the following operations: preliminary surface preparation (mechanical treatment), degreasing, washing, anodic treatment, electrodeposition and final mechanical treatment. The designs of the installation and the electrochemical cell for ironing hydraulic control valve spools, providing optimal hydrodynamic conditions when applying coatings on worn surfaces, are proposed. Optimal modes and composition of ironing electrolyte have been defined, providing a high rate of precipitation growth (1.5...3 mm/h), adhesion strength and wear resistance of coatings. Bench and field tests of hydraulic valves with restored spools were performed, which confirmed the results of laboratory studies and the high efficiency of the proposed technology.
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