钛铝TIG焊接过程中Ti/Al界面附近裂纹萌生与扩展研究

S. Wei, Y. Li, J. Wang, K. Liu
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引用次数: 3

摘要

采用AlSi12填充焊丝对钛合金TA15和铝合金Al2024进行钨极气体保护焊。采用扫描电镜和x射线衍射分析了Ti/Al界面附近焊缝区的显微组织和相组成。研究了Ti/Al界面附近焊接裂纹的萌生和扩展。阐明了控制开裂的补充措施。上部部分采用钛铝合金熔焊,中部和底部采用钎焊。在Ti/Al熔合区,金属间化合物Ti3Al + Ti5Si3、TiAl + Ti5Si3和TiAl3从钛侧有序地向焊缝金属形成三层。在Ti/Al钎焊界面附近,金属间化合物Ti5Si3和TiAl3从钛侧向焊缝形成两层。Ti/Al界面附近出现两种裂纹。一种是在残余应力高的焊缝区萌生;另一种为脆性Ti-Al金属间化合物。裂纹的优先扩展路径是沿不同金属间层之间的界面或Ti/Al界面附近的交叉微缺陷。可焊焊接:钛、铝、熔焊、钎焊、裂纹焊
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Research on cracking initiation and propagation near Ti/Al interface during TIG welding of titanium to aluminium
Titanium alloy TA15 and aluminium alloy Al2024 were welded by tungsten inert-gas arc welding using AlSi12 filler wire. Microstructure and phase constituents of weld zone near Ti/Al interface were analyzed by means of scanning electron microscopy and X-ray diffraction. Initiation and propagation of welding cracks near Ti/Al interface were investigated. Supplementary measures on controlling of cracking were clarified. Titanium and aluminium alloys were partially fusion welded in the upper part while brazed in the middle and bottom parts of the joint. In Ti/Al fusion zone, intermetallics Ti3Al + Ti5Si3, TiAl + Ti5Si3 and TiAl3 formed as three layers orderly from titanium side to weld metal. Near Ti/Al brazed interface, intermetallics Ti5Si3 and TiAl3 formed as two layers from titanium side to weld metal. Two kinds of cracks appeared near Ti/Al interface. One kind initiated in weld zone with high residual stress; the other initiated in brittle Ti-Al intermetallics. Preference propagation paths of cracks are along the interfaces between different intermetallic layers or cross micro-defects near Ti/Al interface. K e y w o r d s: titanium, aluminium, fusion welding, brazing, welding crack
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