渐进式冷冻浓缩椰子汁及部分融冰法提高产量的最新研究

J. Jayawardena, M. Vanniarachchi, M. Wansapala
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摘要

椰子水是一种营养丰富的液体食品,是干燥椰子工业的副产品。冷冻浓缩是最合适的浓缩方法,因为低温浓缩不会使椰子水的原有品质变差。悬浮冷冻浓缩(SFC)和渐进冷冻浓缩(PFC)是现有的冷冻浓缩方法,与PFC相比,SFC是一种复杂且昂贵的方法。PFC是一种新型的冷冻浓缩技术,通过简单的系统浓缩液体食品。PFC的缺点是产品收率低于SFC,可以采用部分融冰技术来解决这一问题。一个简单的圆柱形装置用于PFC,该装置由样品容器、搅拌系统和冷却浴(温度为-23°C±2°C)组成。仪器搅拌器转速和样品容器浸液速度直接影响液体产品的最终浓度。PFC搅拌器转速为290 rpm,浸渍速度为1.3 3cmh-1,为本研究中PFC设备获得最高浓度的最佳操作条件。在优化的搅拌速度和浸渍速度下,椰子水的白利度由初始浓度3.5°提高到8.5°。PFC椰子水的总收率为73.56%,浓缩比为2.42,冰相浓度为0.7°,有效分配系数为0.08。部分熔融技术成功地回收了高溶质浓度的初始冰馏分,总收率提高了80%。PFC是最适合浓缩椰子水的方法,系统简单,成本比SFC低,而且不会降低椰子水的原有质量。
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Progressive Freeze Concentration of Coconut Water and use of Partial Ice Melting Method for Yield Improvement: A Recent Study
Coconut water is a highly nutritious liquid food that is a by-product of the desiccated coconut industry. Freeze concentration is the most suitable concentration method for coconut water since the low-temperature operation for concentration does not deteriorate the original quality of coconut water. Suspension Freeze-Concentration (SFC) and Progressive Freeze-Concentration (PFC) are the available FC methods and SFC is a complex and expensive method compared to PFC. PFC is a novel freeze concentration technique to concentrate liquid food by using a simple system. The limitation of PFC is the lower product yield than SFC, and to overcome the problem, the partial ice-melting technique can be used. A simple cylindrical apparatus was used for PFC which consists of a sample vessel, agitator system, and a cooling bath (at -23°C ± 2°C temperature). The final concentration of the liquid product was directly affected by the apparatus agitator speed and sample vessel dipping speed. PFC agitator speed of 290 rpm and dipping speed of 1.3cmh-1 were reported as the optimum operating conditions to achieve the highest concentration for the PFC apparatus used in this study. Using optimized agitation speed and dipping speed coconut water was concentrated up to Brix 8.5° from the initial concentration of Brix 3.5°. PFC coconut water achieved 73.56 % of total yield, 2.42 of concentration ratio, 0.7° of ice phase concentration, and 0.08 of effective partition coefficient. The partial melting technique was successfully explored by recovering initial ice fractions with high solute concentrations and the total yield was improved up to 80%. PFC is the most suitable method to concentrate coconut water without deteriorating its original quality using a simple system that requires low cost than SFC.
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