采用田口法和计算机辅助仿真技术对ci输送机支架浇注系统参数进行优化

Devendra Pandit, S. Jachak, S. Banker
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引用次数: 0

摘要

在砂型铸造法中,铸造过程取决于各种因素,如模具,浇注系统,金属类型等。为了实现良好的铸造,需要在给定的铸件几何形状下优化铸造参数,以消除缺陷,提高铸件质量。本文结合田口法、试验设计法(DOE)和计算机辅助铸造模拟技术对CI输送机托架浇注系统参数进行了优化,以提高铸件的成品率和硬度。所考虑的浇注系统相关参数有:浇口上直径(mm)、浇口下直径(mm)、浇口高度(mm)、浇口高度(mm)、浇注时间(秒)。在前半部分的实验中,建立了基于田口的L18正交阵列,并利用信噪比、Minitab 17软件和方差分析(ANOVA)分析浇注系统参数对产品良率和硬度的影响。在第二部分的工作中,使用AutoCast仿真软件对结果进行验证。并通过在铸造厂的实现对参数进行了验证。
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OPTIMIZATION OF GATING SYSTEM PARAMETERS OFCI CONVEYOR BRACKET USING TAGUCHI ANDCOMPUTER AIDED SIMULATION TECHNIQUES
In sand casting method, process of making casting depends upon various factors like mould, gating system, type of metal etc.For a sound casting, it is required to optimize the casting parameters for a given geometry of casting, to remove the defects and improve the quality in casted products.In this paper Taguchi technique along with design of experiments method (DOE) and Computer Aided Casting Simulation Technique are combined for optimization of gating system parameters of a CI Conveyor Bracket to improve the Product Yield (PY) and Hardness (HRD) of the casting.The gating system related parameters considered are, Runner Upper Diameter (mm), Runner Lower Diameter (mm), Runner Height (mm), Ingate Height (mm), Pouring Time (sec). In the First half part of the work, Taguchi based L18 Orthogonal Array was generated for experimental purpose and analysis of result was done using S/N ratio, Minitab 17 Software and Analysis of Variance (ANOVA) to analyze effect of gating system parameters on Product Yield and Hardness. In the second half part of work, AutoCast simulation software was used for validation of the result. Parameters are also validated by implementing it in foundry.
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