喷砂机两相流特性的计算理论研究

Горелов Николай Дмитриевич, Попов Всеволод Валериевич, Берников Владимир Владиславович
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摘要

本文探讨了将火箭发动机转换为喷砂机进行热磨料处理的可能性。处理表面的更高性能特性可以通过在装置喷嘴筒内加速的高温两相流对物体的暴露来实现。颗粒状磨料的喷射进料决定了该装置结构的相对结构简洁性。作者利用CFD软件包中的气体动力学过程建模,根据包含载气和固相颗粒关键参数的组合方程进行计算,证明了该装置的效率。过程建模考虑了几何形状的影响和与实际操作原型相等的细节。在进一步分析中,为了确定最佳模态,研究了不同边界条件对超音速两相流的影响。研究考虑了从出粉段到喷嘴出口段的气流和磨料固体颗粒的相互影响。研究比较了不同输入值下的温度场和压力场,以及基于这些输入值的流体速度场。分析了不同温度和压力初始数据下固体粒子运动速度与坐标的关系。该研究特别注意考虑了k相粒度对速度参数的影响。在研究过程中,作者确定了实现所需模态参数的主要器件调整方法。通过分析,对所研究的热磨料处理方法的效率和竞争力进行了总结。
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Calculation-theoretical study of characteristics of the two-phase flow in a sandblasting machine
: The paper considers the possibility of conversion applying of a rocket engine as a sandblasting machine for thermo-abrasive treatment. The higher performance characteristics of a treated surface can be achieved through the expo-sure of the high-temperature two-phase flow accelerated in the device nozzle barrel on the object. The ejection feed of granular abrasive substances determines the relative structural simplicity of the device structure. The authors prove the efficiency of such a device using the gas-dynamic process modeling in the CFD software package, the calculations of which are based on combined equations including the key parameters of both the carrier gas and the solid phase particles. The process modeling considers the influence of the geometry and the specifics equal to the real operating prototype. During further analysis, to determine the optimal mode, the authors investigated the influence of various border conditions on the supersonic two-phase flow. The study considers the mutual influence of gas flow and abrasive solid particles starting from the powder delivery section to the nozzle outlet section. The study presents the comparison of temperature and pressure fields depending on the input values, as well as the fluid velocity fields based on these values. The authors carried out the analysis of the dependence of solid particle motion speed on the coordinate at various initial data of temperature and pressure. The study pays special attention to the consideration of the impact of the k -phase particle size on the speed parameters. During the study, the authors identified the main methods of device adjustment to achieve the required mode parameters. As a result of the analysis, the paper concludes on the efficiency and competitive ability of the thermo-abrasive treatment method under the study.
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