数控钻床加工参数对H13模具钢的影响

Hariharan Kb, V. S, N. G, P. R, M. Alwetaishi, A. Alahmadi, A. Alzaed, Kalam Ma, K. Shahapurkar
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摘要

为了提高产品的适应性和提高车削作业的生产率,面临着更大的挑战。本文对H13钢板加工时HSS和硬质合金涂层HSS钻头进行了对比分析。对于钻孔作业,采用田口实验设计对工艺参数进行了分析。优化了H13模型钢表面粗糙度对钻孔设置、切削速度(rpm)和进给速度(mm/min)的响应特性。试验设计采用L18正交阵列田口法,并进行方差分析。考察了钻孔设置对钻孔质量的影响;不同转速和进给量水平及其不同组合对表面粗糙度的影响将通过田口分析形成L18正交设计试验。使用两种不同的钻头共进行了36次切削试验;在300、600和900 rpm三种不同的切削速度下,进给量分别为0.02、0.04和0.06 mm/rev组合。研究了不同速度和进给水平下SN比对高速钢和硬质合金刀具表面粗糙度的响应。通过田口分析,确定了最优参数。分析了影响因素,得出了HSS对H13材料的优化参数,并对硬质合金刀具进行了统计和实验检验。根据实验数据,硬质合金涂层钻头的表面粗糙度值提高了60%。实验结果表明,HSS刀具的表面粗糙度值为34.16%,硬质合金涂层钻头的表面粗糙度值为23.40%。
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Effects of machining parameters on H13 die steel using CNC drilling machine
In order to enhance the fitness of the product and in order to improve productivity in turning operations, greater amount of challenges have been faced. In this paper, we have made a comparative analysis of HSS and carbide coated HSS drills while machining with H13 steel plates. For the drilling operation, process parameters were analysed using the Taguchi design of experiments. The response performance characteristics of surface roughness of H13 die steel plates for the drilling settings, cutting speed (rpm), and feed rate (mm/min) is optimized. The design of the experiment was conducted using the Taguchi technique for the L18 orthogonal array, and an analysis of variance was observed. The effect of drilling settings on the quality of drilled holes is examined; variation in surface roughness for various levels of speed and feed and the different combinations of these levels will form an L18 orthogonal array design of experiment by Taguchi analysis. A total of 36 cutting tests were performed with two different drill bits; here three different cutting speeds of 300, 600, and 900 rpm were taken with a feed rate of 0.02, 0.04, and 0.06 mm/rev combinations. The response of SN ratio for surface roughness of HSS and carbide tool has been found out for different levels of speed and feed. From this Taguchi analysis, it is identified that the optimal parameter. As a result, the factors are analysed, and optimized parameters have been concluded for H13 material using HSS, and carbide tools were examined both statistically and experimentally. The carbide coated drill bit gives 60% better surface roughness value based on experimental data obtained. The surface roughness value based on experimentation for HSS tool was found to be 34.16% and carbide coated drill bit was 23.40%.
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