混合和固化体系工艺模式对丁腈橡胶与超高分子量聚乙烯基组合物性能的影响

N. V. Shadrinov, A. A. Borisova, A. R. Khaldeeva, K. P. Antoev
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摘要

研究了丁腈橡胶(BNKS-18AMN)和超高分子量聚乙烯(GUR 4113)的混合方式和固化体系对低温耐油橡胶性能的影响。考虑了UHMWPE引入胶料的不同方式:在引入胶料的主要成分之前和之后,在高达80℃(低于UHMWPE的熔点)的温度下进行混炼,以及橡胶和UHMWPE的初步高温(160℃)混炼。研究发现,橡胶与超高分子量聚乙烯的初步高温混炼可以降低胶料的粘度,减少焦化时间,达到最佳硫化效果,但对硫化胶的物理机械性能和耐油性能没有显著影响。硫化体系影响的研究表明,采用硫-过氧化物复合硫化体系是有效的,表现在硫化胶技术性能的改善上,这主要是由于通过形成更强、更耐热的C-C键,提高了橡胶交联的密度。研究表明,硫-过氧化物组合S/DCP - 1/2可获得最佳的硫化胶技术性能,包括高抗冻性、物理力学性能、耐烃类环境和热暴露后的保持性。
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Influence of the technological mode of mixing and curing system on the properties of compositions based on nitrile rubber and ultrahigh molecular weight polyethylene
The results of a study of the influence of the mixing mode and curing system on the properties of low temperature and oil resistant rubber based on a composition of butadiene-nitrile rubber (BNKS-18AMN) and ultra-high molecular weight polyethylene (GUR 4113) are presented. Different ways of UHMWPE introducing into the rubber compound are considered: mixing before and after the introduction the main ingredients of the rubber compound at temperatures up to 80 °C (below the melting point of UHMWPE) and preliminary high-temperature (160 °C) mixing of rubber and UHMWPE. It was found that the preliminary high temperature mixing of rubber with UHMWPE leads to a decrease in the viscosity of the rubber compound, as well as a reduction in the scorch time and the achievement of an optimum vulcanization but does not lead to significant changes in the physical and mechanical properties and oil resistance of vulcanizates. The study of the influence of the curing system showed the effectiveness of using a combined sulfur-peroxide curing system, which is manifested in the improvement of the technical properties of vulcanizates, which is largely due to an increase in the density of rubber crosslinking through the formation of stronger and more heat-resistant C-C bonds. It has been shown that the best set of technical properties of vulcanizates, including high frost-resistance, physical and mechanical properties, resistance to hydrocarbon environment and retention of properties after thermal exposure, is achieved when using the sulfur-peroxide combination S/DCP – 1/2.
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