压裂液输送用高压柔性管

Enrique Villarroel, G. Chochua, Alex Garro, A. Gnanavelu
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摘要

水力压裂是一种增产措施,自20世纪40年代以来一直存在,近年来由于北美非常规水力压裂热潮而变得更加流行。在20世纪90年代至21世纪初,石油和天然气行业找到了一种有效的方法,从以前不经济的地层中提取碳氢化合物。固结的非常规地层,如页岩和其他致密岩石,现在可以人工压裂,以诱导含有碳氢化合物的孔隙之间的连通性,使其容易流入井筒,以便在地面采收。非常规储层的压裂方法需要大量的地面设备,连续工作以刺激页岩地层水平段的多段射孔。该作业通常在单口或多口井上进行,采用拉链压裂方法对几组射孔进行压裂(Sierra & Mayerhofer, 2014)。与传统的水力压裂相比,地面设备必须延长泵的工作时间,只有短暂的停机来维护和更换损坏的部件。本文介绍了压裂液输送系统的改进,以替代传统压裂增产服务中使用的压裂铁。该改进旨在提高设备可靠性,简化地面安装,同时降低水力压裂过程中的地面摩擦压力。
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High-Pressure Flexible Pipe for Fracturing Fluid Delivery
Hydraulic fracturing is a well stimulation treatment that has been around since the 1940s, becoming more popular in recent years because of the unconventional hydraulic fracturing boom in North America. Between the 1990s and 2000s, the oil and gas industry found an effective way to extract hydrocarbons from formations that were previously uneconomical to produce. Consolidated unconventional formations such as shale and other tight rocks can now be artificially fractured to induce connectivity among the pores containing hydrocarbons, enabling them to easily flow into the wellbore for recovery at the surface. The method of fracturing unconventional reservoirs requires a large amount of surface equipment, continuously working to stimulate the multiple stages perforated along the horizontal section of the shale formation. The operations normally happen on a single or multi-wells pad with several sets of perforations fractured by using the zipper-fracturing methodology (Sierra & Mayerhofer, 2014). Compared with conventional hydraulic fracturing, the surface equipment must perform for extended pump time periods with only short stops for maintenance and replacement of damaged components. This paper addresses improvements made to the fracturing fluid delivery systems as an alternative to the fracturing iron traditionally used in fracture stimulation services. The improvement aims to enhance equipment reliability and simplify surface setup while reducing surface friction pressure during the hydraulic fracturing treatment.
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