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引用次数: 0

摘要

提出了一种预测冷轧机全膜润滑过程工作参数的数值模型。该模型从工业角度来看是有用的,因为它可以预测金属板的厚度减少和压力趋势,从而可以调节轧机工艺参数以获得特定的输出厚度。进行了实验测试,并与理论计算结果进行了比较。该模型的新颖之处在于将Orowan的塑性变形分析理论与全膜润滑和连续条件下的Reynolds方程相结合。研究了润滑油的流量和粘度,考虑了它们对压力和温度的依赖性。所提出的描述全膜状态的模型也与作者先前提出的另一个模型进行了比较,该模型基于著名的板分析,并与之共享润滑状态的表示,数学过程和边界条件。结果表明,与基于板坯分析的模型相比,本文提出的模型能更好地预测工作参数。
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In this paper, a numerical model for predicting the working parameters of the cold rolling mill process in full film lubrication is presented. The model is useful from an industrial point of view, because it can forecast the thickness reduction of the metal sheet and the pressure trend, so that the rolling mill process parameters can be regulated to obtain a specific output thickness. Experimental tests were performed, and results are compared to the theoretical ones resulting from the model. The novelty of the proposed model is that it combines Orowan’s theory for the plastic deformation analysis with the Reynolds equation in full film lubrication and the continuity conditions. The lubricant flow and viscosity are studied, taking in account their dependence on pressure and temperature. The proposed model describing the full film regime is also compared to another one, previously proposed by the authors, based on the well-known slab analysis and sharing with it the representation of the lubrication regime, the mathematical procedure, and the boundary conditions. The results show that the proposed model provides a better prediction of the working parameters with respect to the model based on the slab analysis.
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