剥皮机结构参数及操作参数对剥皮工艺效率影响的实验研究

IF 0.1 Q4 ENGINEERING, MULTIDISCIPLINARY Engineering Technologies and Systems Pub Date : 2021-12-30 DOI:10.15507/2658-4123.031.202104.577-590
A. V. Anisimov, F. Y. Rudik
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引用次数: 0

摘要

介绍。从剥离外壳的数量和剥离过程的单位成本出发,确定剥离过程的最佳工艺效率是一项重要的任务。研究的目的是在考虑工艺能耗的情况下,给出小麦籽粒剥皮工艺效率的综合评价标准,选择籽粒剥皮工艺参数的最优值。材料与方法。为量化小麦籽粒脱皮工艺效率,采用脱皮副产物的相对产量、籽粒灰分的相对减少、籽粒裂粒数的增加等局部效率标准,并综合考虑局部标准和比能耗的综合效率标准。实验结果表明,在机器出口襟翼开口率为60-70%时,保证了该脱皮工艺的工艺可行性。在此条件下,废壳相对得率为3.2 ~ 2.8%,籽粒灰分相对降低0.32 ~ 0.20%,破碎粒数增加不超过0.85%。随着机器出口挡板开度由50%增加到100%,比功耗由8.7∙h/t降低到3.5 kW∙h/t。讨论和Сonclusion。为评价小麦籽粒剥皮工艺效率,提出了一种包含局部标准的广义效率标准。实验证明了它们与机械中晶粒加工强度的关系。确定了机器出口襟翼张开度67%(生产率0.7 t/h)和比功耗5.8 kW∙h/t的最佳组合。在这种情况下,考虑过程能量强度的效率复准则为4.5 kg/kW∙h。
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Experimental Determination of the Influence of the Peeling Machine Constructive and Operating Parameters on the Criteria of the Peeling Process Efficiency
Introduction. The determination of the optimal technological efficiency of the peeling process, in terms of the number of detached casings and unit costs of the process, is an important task. The purpose of the study is to give reasons for a comprehensive evaluation criterion of the technological efficiency of peeling wheat grain and choose the optimal values of the parameters of grain peeling, taking into account the energy intensity of the process. Materials and Methods. To quantify the technological efficiency of peeling wheat grain, we used the following local efficiency criteria: the relative yield of peeling by-products, the relative decrease in grain ash content, the increase in the number of cracked grains, and a comprehensive criterion of efficiency taking into account local criteria and the specific power consumption. Results. The experiments have shown that the technological feasibility of the peeling process is ensured at the percentage of the flap opening at the outlet of the machine 60‒70%. In this case, the relative yield of waste husk is 3.2‒2.8%, the relative decrease in grain ash content is 0.32‒0.20%, and the increase in the number of cracked grains does not exceed 0.85%. With increasing the degree of the flap opening at the outlet of the machine from 50 to 100%, the specific power consumption decreases from 8.7 to 3.5 kW∙h/t. Discussion and Сonclusion. To assess the technological efficiency of wheat grain peeling a generalized efficiency criterion, which includes local criteria, is proposed. It has been experimentally proved their dependence on the intensity of grain processing in the machine. The optimum combination of the flap opening degree at the outlet of the machine at 67% (productivity 0.7 t/h) and the specific power consumption of 5.8 kW∙h/t was defined. In this case, the efficiency complex criterion, taking into account the process energy intensity of, is 4.5 kg/kW∙h.
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来源期刊
Engineering Technologies and Systems
Engineering Technologies and Systems ENGINEERING, MULTIDISCIPLINARY-
自引率
33.30%
发文量
29
审稿时长
12 weeks
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