Single- and double-stage catalytic preferential CO oxidation in H2-rich stream over an α-Fe2O3-promoted CuO–CeO2 catalyst

Single- and double-stage catalytic preferential CO oxidation (CO-PrOx) over-Fe₂O₃-promoted CuO–CeO₂ in a H₂-rich stream has been investigated in this work. The catalyst was prepared by the urea-nitrate combustion method and was characterized by X-ray diffractometer (XRD), X-ray fluorescence (XRF), Brunauer–Emmet–Teller (BET), transmission electron microscope (TEM), and scanning electron microscope (SEM). The catalytic activity tests were carried out in the temperature range of 50–225 °C under atmospheric pressure. The results of the single-stage reaction indicated that complete CO oxidation was obtained when operating at a O₂/CO ratio of 1.5, W/F ratio of 0.36 g s/cm³, and at a reaction temperature of 175 °C. At these conditions, H₂ consumption in the oxidation was estimated at 58.4%. Applying the same conditions to the double-stage reaction, complete CO oxidation was found and H₂ consumption in the oxidation was reduced about 4.9%. When decreasing the double-stage reaction temperature to 150 °C, the results elucidated that CO could be converted to CO₂ completely while H₂ consumption in the oxidation was further reduced to 33.5%. A temperature blocking 2² factorial design has been used to describe the importance of the factors influencing the catalytic activity. The factorial design was according to the experimental results. When adding CO₂ and H₂O in feed, reduction of CO conversion for single- and double-stage reaction is obtained due to a blocking of CO₂ and H₂O at a catalytic active site. Comparing CO conversion obtained when operating with/without CO₂ and H₂O in feed for single- and double-stage reaction, less reduction is achieved when operating in double-stage reaction.