Al2O3纳米颗粒的加入对搅拌铸造Al6061复合材料性能的影响

A. Zulfia, Deliana Ramdaniawati, D. Dhaneswara
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引用次数: 5

摘要

纳米Al2O3增强铝基复合材料(AMCs)由于铝的重量轻,氧化铝在高温下具有良好的性能,被广泛应用于航空航天等高性能应用。将体积分数为0.2 ~ 1.2 vf-%的氧化铝纳米颗粒加入到Al熔液中,并以体积分数为10 wt-%的Mg作为外部掺杂剂,促进铝与Al2O3之间的润湿。然后将铝合金熔化,用搅拌器在800℃下转速为500转/分搅拌2分钟,用Ar脱气4分钟,将Mg和增强剂混合在熔融金属中,以去除熔融Al中的所有气体。然后将熔融复合材料浇铸成板材和拉伸试验样品模具。研究了纳米Al2O3颗粒对复合材料力学性能和微观组织的影响。当Al2O3np添加量为0.2vf-%,分别为220 MPa、61 HRB和5.48%时,复合材料的抗拉强度、硬度和伸长率最佳。硬度的提高是由于纳米al2o3颗粒阻碍位错运动引起的。结果表明,al2o3 - np的加入量越大,材料的力学性能越低。显微组织观察表明,复合材料的晶粒比未增强的合金细,纳米al2o3颗粒的加入也容易形成微孔隙和团聚,从而降低复合材料的抗拉强度。
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he Role of Al2O3 Nanoparticles Addition on Characteristic of Al6061 Composite Produced by Stir Casting Process
Aluminium Matrix Composites (AMCs) reinforced with Al2O3 nano particles are widely used for high performance application such as aerospace because aluminium is light weight and alumina has good performance at high temperature. Alumina nano particles is added into molten Al with different volume fraction from 0.2 vf-% to 1.2 vf-% while Mg is used as an external dopant with 10 wt-% to promote wetting between aluminium and Al2O3. The Al alloy was then melted and Mg along with the reinforcement was blended inside the molten metal by stirrier with rotational speed of 500 rpm at 800oC for 2 minutes and degassing with Ar for 4 minutes to remove all of gas in molten Al. The molten composites then was casted into plate and tensile test sample molds. The effect of Al2O3 nano particles on mechanical properties and microstructure of composites was investigated. The optimum tensile strength, hardness and elongation of composite was achieved at additon of 0.2vf-% Al2O3np with the value of 220 MPa, 61 HRB and 5.48% respectivelly. Increasing hardness was caused by impedation of dislocation movements by nano-Al2O3 particles. It is found that the addition of more Al2O3np, the mechanical propeties decreased. The microstructure observations showed that the composites yield finer grains than the unreinforced alloy Addition of nano-Al2O3 particles also tend to form microporosity and agglomeration which would decrease the tensile strength of composites.
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