Resource-energy-saving technologies and equipment for complex processing of man-made materials

Using the fundamental kinetic laws of materials grinding processes, a resource-energy-saving technology for complex processing and mechanoactivation of mineral components has been developed. For the technology, patent-protected energy-efficient grinding units for selective grinding of materials have been developed: press-roll grinders (PRG) for volume-shear deformation (VSD) of materials and obtaining their microdefect structure; drum ball mills (DBMs) with internal energy-exchanging devices (IEDs), which implement impact-crushing-abrading action with less 10–20 % grinding load. A technological complex was developed for mechanoactivation of fine-grained materials and obtain nanostructured composite mixtures from them: “PRG–VSD”– vibration-centrifugal unit (VCU) of selective grinding at each stage – vortex-acoustic dispersants (VADs) for obtaining ultrafine particles < 5 μm with mechanical-aerodynamic and acoustic grinding. Resource-energy-saving technology has been tested for complex thermomechanical processing of quartzite-iron-containing was teat the Lebedinsky mining and processing plant for production of pigments-fillers for the purpose of volumetric dyeing of products.