SPDT辅助平面加工精度控制方法

Jingjin Li, Shijun Ji, Ji Zhao, Fei Yuan, Handa Dai
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摘要

在传统的加工方式中,给定的车床和一套固定的加工系统只能生产预定精度的零件。本文提出了一种能够控制加工平面零件表面精度的加工方法,并在同一台慢刀伺服单点金刚石车床上加工了4种不同精度要求的垫片进行实验验证。然后,分别使用Taylor Hobson PGI 1240和Keyence VR-3200表面轮廓仪测量加工零件的峰值村(PV)值和表面形貌。通过对实测数据的处理和分析,PV值与给定PV值的最大偏差为2.4µm,最小偏差为0.4µm。根据本文方法计算表面形貌测量的螺旋间距得到的PV值与实测PV值近似相等,从而验证了加工方法的正确性。因此,该加工方法可以根据所要求的精度精确地控制加工零件的表面精度。
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Machining precision controlling method for plane surface assisted by SPDT
In traditional processing mode, a given lathe and a set of fixed processing system can only produce a predetermined precision part. This article proposes a machining method that can control the surface precision of machining plane parts, and four gaskets with different accuracy requirements are processed on the same slow tool servo single-point diamond lathe for experimental verification. Then, the Peak Village (PV) value and surface topography of the processed parts were measured using the surface profiler Taylor Hobson PGI 1240 and Keyence VR-3200, respectively. Through the processing and analysis of the measured data, the maximum deviation between the PV value and the given PV value is 2.4 µm, the minimum deviation is 0.4 µm. And the PV value obtained by calculating the helical spacing measured by surface topography according to the method in this article is approximately equal to the measured PV value, so the correctness of the machining method is verified. Therefore, the machining method can control the surface accuracy of machining parts accurately according to the required accuracy.
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