垂直容器尾砂裙座环加固研究

Yuki Mihara, S. Kataoka, Atsushi Okami, Kyohei Takahashi
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摘要

EPC承包商/制造商设计和使用附在裙边的耳片,用于垂直容器的尾尾。为避免裙座基础环因尾载而产生的超应力和变形,可考虑在基础环内附加加固梁。由于ASME BPVC第VIII节中没有描述尾矿装置的设计规则,因此尾矿设计的合理性可以留给各缔约方自行判断。在以往的工程中,施工现场吊装过程中经常发生裙座环变形,对施工进度和造价产生巨大影响。根据裙座基础环加固设计的理论计算,一般认为梁为“刚性”结构。根据本文的研究结果,如果在尾尾设计中没有考虑到配筋梁的轴向刚度,特别是对于大直径容器,可能会出现基环受力过大、变形较大的情况。通过对几种配筋梁布置方式下裙座环弯矩和残余塑性变形的变化趋势的研究,提出裙座环在尾砂荷载作用下的基本概念和实际设计考虑。
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Study on Skirt Base Ring Reinforcement for Tailing of Vertical Vessels
EPC contractors / manufacturers design and use the lugs attached on the skirt for tailing of vertical vessels. To avoid the overstressing and deformation of the skirt base ring due to tailing load, the reinforcing beams attached inside the base ring may be considered. Since the design rules for tailing devices are not described in ASME BPVC Section VIII, the soundness of the tailing design could be left to the judgement of individual parties. In past projects, the deformation of the skirt base ring during lifting work at construction site occurred and gave huge impact on construction schedule and cost. As per the theoretical calculation for the design of the skirt base ring reinforcements, the beams are generally considered as “rigid” structure. Based on the results in this paper, it can be said that the base ring may be overstressed and largely deformed if the axial stiffness of the reinforcing beams is not properly taken into the consideration of tailing design, especially for large diameter vessels. This paper provides the basic concept and practical design consideration of the skirt base ring subject to tailing load by investigating the tendency of bending moment and residual plastic deformation of the skirt base ring with several types of reinforcing beam arrangement.
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