研究了6063合金铸锭组织细化程度对铸锭塑性、挤压参数及挤压型材性能的影响

R. S. Syryamkin, Y. Gorbunov, S. Sidelnikov, A. Y. Otmahova
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摘要

通过对科技文献和实际数据的分析发现,采用不同模具设计的铸锭,其铸造参数的变化可以在足够大的范围内改变铸锭晶粒组织的细化程度,这应反映在铝合金型材的挤压条件和型材的物理力学性能上。因此,本研究的目的是评估6063合金锭组织细化程度对型材挤压变形、速度参数及力学性能的影响。本研究使用了在工业条件下铸造的几批直径为178 mm的6063合金铸锭,以及在18mn卧式液压机上进行淬火和时效直接挤压得到的型材。采用Olimpus光学显微镜对均质铸锭的晶粒度进行光镜估计,并在Inspect 20 kN-1万能试验机上进行力学性能测试。结果表明,铸锭组织的初始晶粒尺寸对铸锭挤压塑性和铝合金型材的最终组织和力学性能都有重要影响。通过对所得结果的分析,可以得出组织细化的铸锭挤压出的产品强度特性的提高是由于变形后的金属组织中保留了细小的晶粒,铸造金属的塑性随着铸锭组织细化程度的提高而提高。这提高了型材制品的硬化效率和挤压过程中的金属流出率。
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STUDY INTO THE INFLUENCE OF THE GRAIN STRUCTURE REFINEMENT DEGREE OF ALLOY 6063 INGOTS ON THEIR PLASTICITY, EXTRUSION PARAMETERS AND PROPERTIES OF EXTRUDED PROFILES
The analysis of scientific and technical literature and practical data made it possible to found that changes in casting parameters for ingots using different mold designs allows varying the degree of ingot grain structure refinement in a sufficiently wide range, which should be reflected in the conditions of aluminum alloy profile extrusion as well as physical and mechanical properties of these profiles. Therefore, the purpose of the research was to assess the influence of the degree of grain structure refinement for Alloy 6063 ingots on extrusion deformation and speed parameters and mechanical properties of profiles produced. The study used several batches of Alloy 6063 ingots 178 mm in diameter cast under industrial conditions, as well as profiles obtained by direct extrusion on a 18 MN horizontal hydraulic press subjected to quenching and aging. The grain size in homogenized ingots was estimated by light microscopy using the Olimpus optical microscope, and mechanical properties tests were carried out using the Inspect 20 kN-1 universal test machine. It was found that the initial grain size in the ingot structure exerts a significant influence both on ingot plasticity during extrusion, and on the final structure and mechanical properties of profile products made of aluminum alloys. Having analyzed the results obtained, we can conclude that the increase in strength characteristics of products extruded from ingots with a more refined structure is due to the fact that fine grains are retained in the structure of metal after its deformation, and cast metal plasticity increases with the degree of grain structure refinement in the ingot. This leads to the higher efficiency of profile product hardening and metal outflow rate during extrusion.
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